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Suzuki IGNIS RM413/RM415/RM413D Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Ignis Model Codes: RM413, RM415, RM413D Applicable Model Years: 2003 onwards Generation Generation Notes: Covers models from 2003 onwards, often referred to as the second generation Ignis (second facelift/update of the original platform shared with Subaru Justy). 👋 Introduction Market Position Vehicle Segment: Subcompact crossover SUV / city car Competitive Analysis Key Competitors: Daihatsu Terios, Nissan Juke (later models), small hatchbacks with higher ground clearance. Key Features Vehicle Focus: Compact dimensions, agile handling, practical for urban environments, available with 4WD (on some variants, though not explicitly detailed for these codes). Manual Value Proposition Manual Benefit: Provides essential technical data and procedures for maintenance, repair, and troubleshooting, empowering owners and technicians. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive Service, Repair, and Wiring Diagrams Page Count Estimated Page Count: N/A (Digital Download) Manual Type Manual Type: Service Repair Manual & Wiring Diagram Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain Systems: Engine (M15 Petrol, Z13DT Diesel), Transmission (Manual), Clutch, Drive Shaft, Propeller Shaft, Transaxle Chassis Systems: Steering, Suspension, Wheels, Tires, Brake System Electrical Systems: Electrical System, Wiring Diagrams Body And Interior Systems: Body Service, Heating and Air Conditioning, Restraint System Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, inspections Repair Procedures: Assembly, disassembly, component repair and replacement for all covered systems Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures Electrical Procedures: Wiring diagram interpretation, circuit tracing, electrical component testing and repair Technical Depth Depth Of Coverage: Detailed service and repair procedures, component-level diagnostics and repair, full wiring schematics 📊 Manual Specifications File Format Digital File Format: PDF Print Quality Printability: All pages are printable Binding Type Binding Type Notes: Digital Download (No physical binding) Paper Type Paper Type Notes: Digital Download (No physical paper) Compatibility Operating System Compatibility: All Versions of Windows & Mac & Linux Software Requirements Required Software: Adobe PDF Reader, WinZip ⚙️ Engine Specifications Primary Engine Petrol Engine Code Petrol: M15 Engine Type Petrol: Inline 4-cylinder, DOHC Displacement Petrol: 1.5 Liters (1490 cc) Bore X Stroke Petrol: Approx. 75.5 mm x 82.0 mm Compression Ratio Petrol: Approx. 9.5:1 (Varies by specific engine tune) Horsepower Petrol: Approx. 99-102 PS (73-75 kW) at 6000-6400 RPM (Varies by market and tune) Torque Petrol: Approx. 130-133 Nm (96-98 lb-ft) at 4000-4500 RPM (Varies by market and tune) Fuel System Petrol: Multi-point Fuel Injection (MPI) Primary Engine Diesel Engine Code Diesel: Z13DT Engine Type Diesel: Inline 4-cylinder, DOHC, Turbocharged Common Rail Diesel Displacement Diesel: 1.3 Liters (1248 cc) Bore X Stroke Diesel: Approx. 69.6 mm x 82.0 mm Compression Ratio Diesel: Approx. 17.6:1 Horsepower Diesel: Approx. 70-75 PS (51-55 kW) at 4000 RPM Torque Diesel: Approx. 170-190 Nm (125-140 lb-ft) at 1750-2000 RPM Fuel System Diesel: Common Rail Direct Injection (CRDi) with Turbocharger 🔧 Transmission Standard Transmission Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Transmission Type Optional: Automatic Transmission (likely 4-speed, market dependent for petrol engines) Features Drive System: Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional on some models. 📐 Dimensions Exterior Dimensions Length: Approx. 3695 mm Width: Approx. 1600 mm Height: Approx. 1550 mm (can vary with roof rails/specifications) Wheelbase: Approx. 2360 mm Weights Curb Weight: Approx. 950 - 1050 kg (Varies by engine and drivetrain) Gross Vehicle Weight: N/A (Refer to vehicle VIN plate) 🛡️ Safety Features Passive Features Airbags: Front airbags (driver and passenger) standard, side airbags may be optional. Seatbelts: 3-point seatbelts with pretensioners, driver's seatbelt reminder. Body Structure: Reinforced body structure for crash energy absorption. Active Features ABS: Anti-lock Braking System (ABS) usually standard. Ebd: Electronic Brakeforce Distribution (EBD) often paired with ABS. Ratings Euro Ncap Rating: Specific ratings vary by year and market. Early models might have fewer stars compared to later safety standards. 💡 Technology Features Infotainment Audio System: Basic radio/CD player with AM/FM, possibly MP3 compatibility. Speakers typically front and rear. Display: Simple digital or analog displays for climate control and audio. No advanced touchscreen infotainment typically found on these models. Driver Assistance Advanced Driver Assistance Systems: Limited to ABS and EBD. No electronic stability control (ESP) or advanced driver aids on most standard models of this era. Connectivity Connectivity Features: Basic auxiliary input (AUX) or USB port may be present on later versions or aftermarket head units. 🔧 Maintenance Service Intervals Oil Engine Oil Change Interval: Typically every 10,000 km or 12 months, whichever comes first. Consult manual for specific grade. Service Intervals Filters Oil Filter Replacement Interval: Replace with every oil change. Air Filter Replacement Interval: Typically every 30,000-40,000 km or as needed based on driving conditions. Fuel Filter Replacement Interval: Diesel: Typically 60,000 km. Petrol: Less frequent, consult manual. Fluid Specifications Engine Oil Specification Petrol: API SG/SH/SJ/SL or ACEA A2-96/A3-98. Viscosity: 0W-20, 5W-30, 10W-30, 10W-40 (depending on climate and specific engine requirement)....
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Suzuki IGNIS RM413/RM415/RM413D Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Ignis
Model Codes:
RM413, RM415, RM413D
Applicable Model Years:
2003 onwards
Generation
Generation Notes:
Covers models from 2003 onwards, often referred to as the second generation Ignis (second facelift/update of the original platform shared with Subaru Justy).
👋 Introduction
Market Position
Vehicle Segment:
Subcompact crossover SUV / city car
Competitive Analysis
Key Competitors:
Daihatsu Terios, Nissan Juke (later models), small hatchbacks with higher ground clearance.
Key Features
Vehicle Focus:
Compact dimensions, agile handling, practical for urban environments, available with 4WD (on some variants, though not explicitly detailed for these codes).
Manual Value Proposition
Manual Benefit:
Provides essential technical data and procedures for maintenance, repair, and troubleshooting, empowering owners and technicians.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive Service, Repair, and Wiring Diagrams
Page Count
Estimated Page Count:
N/A (Digital Download)
Manual Type
Manual Type:
Service Repair Manual & Wiring Diagram Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine (M15 Petrol, Z13DT Diesel), Transmission (Manual), Clutch, Drive Shaft, Propeller Shaft, Transaxle
Chassis Systems:
Steering, Suspension, Wheels, Tires, Brake System
Electrical Systems:
Electrical System, Wiring Diagrams
Body And Interior Systems:
Body Service, Heating and Air Conditioning, Restraint System
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, inspections
Repair Procedures:
Assembly, disassembly, component repair and replacement for all covered systems
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures
Electrical Procedures:
Wiring diagram interpretation, circuit tracing, electrical component testing and repair
Technical Depth
Depth Of Coverage:
Detailed service and repair procedures, component-level diagnostics and repair, full wiring schematics
📊 Manual Specifications
File Format
Digital File Format:
PDF
Print Quality
Printability:
All pages are printable
Binding Type
Binding Type Notes:
Digital Download (No physical binding)
Paper Type
Paper Type Notes:
Digital Download (No physical paper)
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac & Linux
Software Requirements
Required Software:
Adobe PDF Reader, WinZip
⚙️ Engine Specifications
Primary Engine Petrol
Engine Code Petrol:
M15
Engine Type Petrol:
Inline 4-cylinder, DOHC
Displacement Petrol:
1.5 Liters (1490 cc)
Bore X Stroke Petrol:
Approx. 75.5 mm x 82.0 mm
Compression Ratio Petrol:
Approx. 9.5:1 (Varies by specific engine tune)
Horsepower Petrol:
Approx. 99-102 PS (73-75 kW) at 6000-6400 RPM (Varies by market and tune)
Torque Petrol:
Approx. 130-133 Nm (96-98 lb-ft) at 4000-4500 RPM (Varies by market and tune)
Fuel System Petrol:
Multi-point Fuel Injection (MPI)
Primary Engine Diesel
Engine Code Diesel:
Z13DT
Engine Type Diesel:
Inline 4-cylinder, DOHC, Turbocharged Common Rail Diesel
Displacement Diesel:
1.3 Liters (1248 cc)
Bore X Stroke Diesel:
Approx. 69.6 mm x 82.0 mm
Compression Ratio Diesel:
Approx. 17.6:1
Horsepower Diesel:
Approx. 70-75 PS (51-55 kW) at 4000 RPM
Torque Diesel:
Approx. 170-190 Nm (125-140 lb-ft) at 1750-2000 RPM
Fuel System Diesel:
Common Rail Direct Injection (CRDi) with Turbocharger
🔧 Transmission
Standard Transmission
Transmission Type Standard:
5-speed Manual Transmission
Optional Transmission
Transmission Type Optional:
Automatic Transmission (likely 4-speed, market dependent for petrol engines)
Features
Drive System:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional on some models.
📐 Dimensions
Exterior Dimensions
Length:
Approx. 3695 mm
Width:
Approx. 1600 mm
Height:
Approx. 1550 mm (can vary with roof rails/specifications)
Wheelbase:
Approx. 2360 mm
Weights
Curb Weight:
Approx. 950 - 1050 kg (Varies by engine and drivetrain)
Gross Vehicle Weight:
N/A (Refer to vehicle VIN plate)
🛡️ Safety Features
Passive Features
Airbags:
Front airbags (driver and passenger) standard, side airbags may be optional.
Seatbelts:
3-point seatbelts with pretensioners, driver's seatbelt reminder.
Body Structure:
Reinforced body structure for crash energy absorption.
Active Features
ABS:
Anti-lock Braking System (ABS) usually standard.
Ebd:
Electronic Brakeforce Distribution (EBD) often paired with ABS.
Ratings
Euro Ncap Rating:
Specific ratings vary by year and market. Early models might have fewer stars compared to later safety standards.
💡 Technology Features
Infotainment
Audio System:
Basic radio/CD player with AM/FM, possibly MP3 compatibility. Speakers typically front and rear.
Display:
Simple digital or analog displays for climate control and audio. No advanced touchscreen infotainment typically found on these models.
Driver Assistance
Advanced Driver Assistance Systems:
Limited to ABS and EBD. No electronic stability control (ESP) or advanced driver aids on most standard models of this era.
Connectivity
Connectivity Features:
Basic auxiliary input (AUX) or USB port may be present on later versions or aftermarket head units.
🔧 Maintenance
Service Intervals Oil
Engine Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first. Consult manual for specific grade.
Service Intervals Filters
Oil Filter Replacement Interval:
Replace with every oil change.
Air Filter Replacement Interval:
Typically every 30,000-40,000 km or as needed based on driving conditions.
Fuel Filter Replacement Interval:
Diesel: Typically 60,000 km. Petrol: Less frequent, consult manual.
Fluid Specifications
Engine Oil Specification Petrol:
API SG/SH/SJ/SL or ACEA A2-96/A3-98. Viscosity: 0W-20, 5W-30, 10W-30, 10W-40 (depending on climate and specific engine requirement). Refer to manual.
Engine Oil Specification Diesel:
API CF/CF-2/CG-4/CH-4. Viscosity: 0W-30, 5W-40. Refer to manual for specific ACEA and VW specifications (e.g., VW 505 00 for Z13DT).
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type (e.g., Suzuki Super Long Life Coolant).
Brake Fluid Specification:
DOT 3 or DOT 4.
Transmission Fluid Manual:
Manual Transmission Fluid (MTF), API GL-4. Viscosity SAE 75W-90 or SAE 80W-90. Refer to manual for specific Suzuki fluid part number (e.g., 99000-22B20-006 for manual transaxle).
Transmission Fluid Automatic:
Dexron II, Dexron III, or equivalent ATF. Refer to manual for specific Suzuki part number.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, wheel bearings, catalytic converter (on petrol models), DPF issues (on diesel models if not maintained properly).
Electrical Quirks:
Corrosion on electrical connectors, occasional issues with power window motors or central locking actuators.
Diesel Specific Issues:
Potential DPF clogging if used primarily for short journeys, glow plug issues, injector wear.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Suzuki is renowned for its small, lightweight, and efficient vehicles, often with a focus on off-road capability in its SUV range (e.g., Jimny, Vitara).
Model Evolution
Ignis Generations:
The Ignis nameplate has been used for different vehicles globally. The RM413/415/413D refers to the second generation model which was co-developed with other manufacturers and sold under different brands (e.g., Subaru Justy).
Production Locations
Manufacturing Plants:
Primarily manufactured in Japan (e.g., Kosai Plant) and potentially other global locations depending on market distribution.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for this generation Ignis are not widely publicized as a standout model in global awards, but it was recognized for its practicality and value in its segment.
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