Suzuki King Quad 300 LT-F300 LT-F300F 1999-2004 Repair Service Manual
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Welcome to the comprehensive guide for your KingQuad 300, covering model codes LT-F300 and LT-F300F from the first generation produced between 1999 and 2004. This mid-size utility ATV is renowned for its robust chassis, reliable 280 cc engine, and practical features, making it a capable choice for recreational riding and light-duty work. The KingQuad 300 offered a comfortable riding experience with its well-engineered suspension and selectable 2WD/4WD system, competing effectively with other utility ATVs of its era. Its enduring design emphasizes durability and straightforward operation, a testament to heritage in producing dependable powersports vehicles. This factory repair service workshop manual, presented in English, provides an expert-level resource for maintaining and repairing your KingQuad 300. With 382 pages of detailed information, it covers all essential systems including the engine, transmission, drivetrain, suspension, brakes, and electrical components. You will find step-by-step instructions for complete overhauls, rebuilds, routine maintenance schedules, fluid specifications, and troubleshooting common issues. Essential technical data, torque specifications, wiring diagrams, and clear illustrations are included to assist owners and technicians in ensuring the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: KingQuad 300 Model Codes: LT-F300, LT-F300F Generation Generation: First Generation Codes Year Codes Covered: 99, 00, 01, 02, 03, 04 👋 Introduction Market Position Market Segment: Mid-size utility ATV, positioned for recreational and light-duty work use. Competitive Analysis Competitors: Competed against models like the Honda FourTrax 300/350, Yamaha Bear Tracker/Grizzly 350, and Kawasaki Bayou 300 during its production run. Key Features Key Features: Robust chassis, reliable engine, selectable 2WD/4WD, comfortable suspension, and practical utility features for its class. Unique Selling Points Usp: The manual's comprehensive coverage and 382 pages detail every aspect of the KingQuad 300, making it an indispensable resource for owners and technicians. 📋 Manual Details Coverage Areas Coverage Years: 1999, 2000, 2001, 2002, 2003, 2004 Model Variants Covered: 2WD and 4x4 models Page Count Page Count: 382 Manual Type Manual Type: Factory Repair Service Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine tear down and rebuild, including lubrication, valve clearance, ignition system (no spark troubleshooting, magneto, stator, rectifier, coil), fuel system (carburetor, fuel pump, mixture screw, jets), cooling system (radiator, coolant change), exhaust system (muffler). Transmission: Transmission overhaul and repair, drive train components, primary reduction gear, shaft and linkage adjustments. Drivetrain: Front and rear drive systems, drive shafts, CV joints, differential (if applicable), hubs, and wheels. Suspension: Front forks, rear suspension, swingarm, struts, linkage, shock absorbers, and spring adjustments. Brakes: Brake system inspection, repair, adjustment of brake pads, rotors, and hydraulic lines. Electrical: Wiring diagrams, electrical system troubleshooting (e.g., no spark, charging issues), battery, starter, lighting, fuses, switches, and electronic components. Bodywork And Plastics: Body panel removal and installation, fenders, plastic components, seat, handlebars, and trim. Procedures Included Maintenance: Regular maintenance schedules, fluid checks and changes (engine oil, coolant, brake fluid), filter replacements, lubrication points, and storage procedures. Troubleshooting: Comprehensive troubleshooting guides for common problems such as starting issues, engine performance problems, no spark, electrical faults, and more, with specific diagnostic steps and error code explanations (if applicable). Repair: Detailed step-by-step repair instructions for complete tear downs and rebuilds of all major vehicle systems. Installation: Instructions for component installation and replacement, including torque specifications. Technical Depth Technical Depth: Expert level, covering complete overhauls, rebuilds, and advanced diagnostics. Includes torque specifications, part diagrams, schematics, and detailed illustrations. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Restrictions: No restrictions on printing or saving/burning to disc. Binding Type Binding Type: Digital Download (N/A for physical binding) Paper Type Paper Type: N/A (Digital) Navigation Navigation Features: Clickable chapters for easy navigation. File Size File Size Note: Can be up to 1 Gig, requires sufficient storage and solid internet connection. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, air-cooled, single-cylinder Displacement: 280 cc (17.0 cubic inches) Bore X Stroke: 72.0 mm x 68.6 mm (2.83 in x 2.70 in) Compression Ratio: 9.2:1 Performance Horsepower: Approx. 19-20 HP (estimated, specific figures not provided in product info) Torque: Not specified, but generally in the range of 16-18 lb-ft for this class. Fuel System Fuel Delivery: Carburetor (Mikuni VM series, specific model not cited, but common for the era) Fuel Type: Unleaded gasoline Lubrication Recommended Oil Viscosity: Suzuki recommends SAE 10W-40 or 10W-30 for most operating temperatures. Specific viscosity details will be in the manual. Ignition Ignition System: Electronic Ignition (CDI), Magneto coil, starter motor, sometimes kickstart backup. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with high/low range and reverse. Optional Optional Transmissions: N/A for this model. Features Transmission Features: Shaft drive to rear wheels and front wheels (in 4x4 models). 📐 Dimensions Exterior Length: Approx. 75.8 inches (1925 mm) Width: Approx. 44.3 inches (1125 mm) Height: Approx. 43.9 inches...
Welcome to the comprehensive guide for your KingQuad 300, covering model codes LT-F300 and LT-F300F from the first generation produced between 1999 and 2004. This mid-size utility ATV is renowned for its robust chassis, reliable 280 cc engine, and practical features, making it a capable choice for recreational riding and light-duty work. The KingQuad 300 offered a comfortable riding experience with its well-engineered suspension and selectable 2WD/4WD system, competing effectively with other utility ATVs of its era. Its enduring design emphasizes durability and straightforward operation, a testament to heritage in producing dependable powersports vehicles.
This factory repair service workshop manual, presented in English, provides an expert-level resource for maintaining and repairing your KingQuad 300. With 382 pages of detailed information, it covers all essential systems including the engine, transmission, drivetrain, suspension, brakes, and electrical components. You will find step-by-step instructions for complete overhauls, rebuilds, routine maintenance schedules, fluid specifications, and troubleshooting common issues. Essential technical data, torque specifications, wiring diagrams, and clear illustrations are included to assist owners and technicians in ensuring the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
KingQuad 300
Model Codes:
LT-F300, LT-F300F
Generation
Generation:
First Generation
Codes
Year Codes Covered:
99, 00, 01, 02, 03, 04
👋 Introduction
Market Position
Market Segment:
Mid-size utility ATV, positioned for recreational and light-duty work use.
Competitive Analysis
Competitors:
Competed against models like the Honda FourTrax 300/350, Yamaha Bear Tracker/Grizzly 350, and Kawasaki Bayou 300 during its production run.
Key Features
Key Features:
Robust chassis, reliable engine, selectable 2WD/4WD, comfortable suspension, and practical utility features for its class.
Unique Selling Points
Usp:
The manual's comprehensive coverage and 382 pages detail every aspect of the KingQuad 300, making it an indispensable resource for owners and technicians.
📋 Manual Details
Coverage Areas
Coverage Years:
1999, 2000, 2001, 2002, 2003, 2004
Model Variants Covered:
2WD and 4x4 models
Page Count
Page Count:
382
Manual Type
Manual Type:
Factory Repair Service Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine tear down and rebuild, including lubrication, valve clearance, ignition system (no spark troubleshooting, magneto, stator, rectifier, coil), fuel system (carburetor, fuel pump, mixture screw, jets), cooling system (radiator, coolant change), exhaust system (muffler).
Transmission:
Transmission overhaul and repair, drive train components, primary reduction gear, shaft and linkage adjustments.
Drivetrain:
Front and rear drive systems, drive shafts, CV joints, differential (if applicable), hubs, and wheels.
Suspension:
Front forks, rear suspension, swingarm, struts, linkage, shock absorbers, and spring adjustments.
Brakes:
Brake system inspection, repair, adjustment of brake pads, rotors, and hydraulic lines.
Electrical:
Wiring diagrams, electrical system troubleshooting (e.g., no spark, charging issues), battery, starter, lighting, fuses, switches, and electronic components.
Bodywork And Plastics:
Body panel removal and installation, fenders, plastic components, seat, handlebars, and trim.
Procedures Included
Maintenance:
Regular maintenance schedules, fluid checks and changes (engine oil, coolant, brake fluid), filter replacements, lubrication points, and storage procedures.
Troubleshooting:
Comprehensive troubleshooting guides for common problems such as starting issues, engine performance problems, no spark, electrical faults, and more, with specific diagnostic steps and error code explanations (if applicable).
Repair:
Detailed step-by-step repair instructions for complete tear downs and rebuilds of all major vehicle systems.
Installation:
Instructions for component installation and replacement, including torque specifications.
Technical Depth
Technical Depth:
Expert level, covering complete overhauls, rebuilds, and advanced diagnostics. Includes torque specifications, part diagrams, schematics, and detailed illustrations.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Restrictions:
No restrictions on printing or saving/burning to disc.
Binding Type
Binding Type:
Digital Download (N/A for physical binding)
Paper Type
Paper Type:
N/A (Digital)
Navigation
Navigation Features:
Clickable chapters for easy navigation.
File Size
File Size Note:
Can be up to 1 Gig, requires sufficient storage and solid internet connection.
Approx. 19-20 HP (estimated, specific figures not provided in product info)
Torque:
Not specified, but generally in the range of 16-18 lb-ft for this class.
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM series, specific model not cited, but common for the era)
Fuel Type:
Unleaded gasoline
Lubrication
Recommended Oil Viscosity:
Suzuki recommends SAE 10W-40 or 10W-30 for most operating temperatures. Specific viscosity details will be in the manual.
Ignition
Ignition System:
Electronic Ignition (CDI), Magneto coil, starter motor, sometimes kickstart backup.
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with high/low range and reverse.
Optional
Optional Transmissions:
N/A for this model.
Features
Transmission Features:
Shaft drive to rear wheels and front wheels (in 4x4 models).
📐 Dimensions
Exterior
Length:
Approx. 75.8 inches (1925 mm)
Width:
Approx. 44.3 inches (1125 mm)
Height:
Approx. 43.9 inches (1115 mm)
Weights
Dry Weight:
Approx. 525 lbs (238 kg)
Ground Clearance:
Approx. 7.7 inches (195 mm)
Towing Capacity:
Not typically specified for this model; designed for utility, not heavy towing.
Rack Capacity Front:
Not specified, but typical for this era is around 20-30 lbs.
Rack Capacity Rear:
Not specified, but typical for this era is around 40-50 lbs.
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not rated by safety organizations like NHTSA or IIHS. Operator safety depends on proper riding practices and protective gear.
Active Features
Active Safety Features:
Front and rear disc brakes, selectable 4WD system, engine braking (via CVT).
Passive Features
Passive Safety Features:
Ergonomic seating, handlebar design for control, rugged chassis.
💡 Technology Features
Infotainment
Infotainment System:
Basic, focused on utility. Typically includes a simple digital display for odometer, trip meter, and possibly gear indicator.
Driver Assistance
Driver Assistance Features:
None typical for this era and class of ATV.
Connectivity
Connectivity Features:
N/A
Lighting
Lighting System:
Dual halogen headlights, taillight, and brake light.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 6 months or 100 hours of operation. Refer to manual for precise intervals and conditions.
Air Filter Cleaning:
Recommended every 20-30 hours of operation or more frequently in dusty conditions.
Spark Plug Replacement:
Typically at 100-150 hours or annually. Manual will specify correct plug type and gap.
Valve Clearance Check:
Often at 200-300 hours or as specified in the manual for optimal performance.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 10W-30 recommended. Specific Suzuki oil grades may be listed. Manual will confirm capacity.
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol based), typically a 50/50 mix with distilled water. Manual specifies exact type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify exact type and bleeding procedures.
Gear Oil Type:
Specific gear oil for front and rear differentials and transmission. Manual will specify viscosity and capacity.
Known Issues
Common Issues:
Potential for carburetor gumming if not run regularly, aging electrical connections, wear on suspension bushings, and CVT belt wear over time. Manual provides troubleshooting for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Suzuki has a long history of producing reliable motorcycles and ATVs, known for their engineering and performance.
Model Evolution
Model Evolution:
The KingQuad line evolved over the years, with the LT-F300 representing an earlier iteration focused on utility and reliable performance, preceding more powerful and feature-rich models.
Production
Production Years:
1999-2004
Manufacturing Location:
Likely Japan, though specific plant details are not provided.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for this model are not cited, the KingQuad line generally received positive reviews for its performance and reliability within the utility ATV segment during its production years.
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