The King Quad 500AXi, produced for the 2009 through 2012 model years, is a premium, high-performance utility All-Terrain Vehicle (ATV). Renowned for its robust construction, reliable performance, and advanced features, it competes effectively within its class. Key highlights include its Independent Rear Suspension (IRS), electronic fuel injection (EFI), selectable 2WD/4WD with a locking front differential, and Electric Power Steering (EPS) for enhanced maneuverability. A heritage in producing durable and capable ATVs underpins the King Quad 500AXi's reputation for engineering quality and longevity, making it a trusted choice for demanding off-road applications. This comprehensive Service Repair Manual provides essential guidance for the maintenance and repair of your King Quad 500AXi. Covering all major systems, including the engine, transmission, fuel, electrical, cooling, suspension, brakes, drivetrain, steering, chassis, and exhaust, this manual offers detailed diagnostics, disassembly and assembly procedures, and troubleshooting guides. It includes scheduled maintenance steps, technical specifications, and rebuilding procedures, making it an invaluable resource for owners, mechanics, and technicians seeking to ensure optimal performance and longevity of their ATV. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad 500AXi Model Codes: LT-A500, LTA500 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Positioning: The Suzuki King Quad 500AXi is positioned as a premium, high-performance utility ATV, known for its robust construction, reliable performance, and advanced features in its class. Competitive Analysis Competitors: Competes directly with models like the Yamaha Grizzly 550, Polaris Sportsman 550, and Can-Am Outlander 500. Key Features Features: Independent Rear Suspension (IRS), fuel injection, selectable 2WD/4WD with locking front differential, electric power steering (EPS), and robust chassis design. Manual Value Proposition Value: Provides professional-level repair and maintenance guidance, enabling owners to perform complex tasks, saving on labor costs and ensuring proper upkeep. 📋 Manual Details Coverage Areas Covered Years: 2009, 2010, 2011, 2012 Manual Type Type: Service Repair Manual / Workshop Manual / Factory Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, disassembly, assembly, repair, and troubleshooting for the 493cc liquid-cooled SOHC 4-valve engine. Transmission: Coverage for the CVT (Continuously Variable Transmission) system, including clutch, drive belts, and gear reductions. Fuel System: Detailed information on the fuel injection system, fuel pump, injectors, and associated sensors. Electrical System: Comprehensive electrical system diagnostics, wiring diagrams, battery, charging system, ignition system, lighting, and accessories. Cooling System: Radiator, fan, thermostat, coolant flow, and troubleshooting of cooling system issues. Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, and alignment procedures. Brakes: Hydraulic brake system, brake pads, calipers, master cylinders, brake lines, and bleeding procedures for both front and rear brakes. Drive Train: Front and rear driveshafts, differentials, axles, CV joints, and four-wheel-drive engagement system. Steering: Handlebar steering mechanism, tie rods, ball joints, and troubleshooting steering play. Chassis And Frame: Frame inspection, sub-frame, and bodywork repair and replacement. Exhaust System: Muffler, exhaust pipe, and heat shields. Procedures Included Maintenance: Scheduled maintenance procedures including oil changes, filter replacements, spark plug service, and lubrication points. Troubleshooting: Extensive troubleshooting guides for common and uncommon issues, with symptom-based diagnostic flowcharts. Repair: Detailed step-by-step repair instructions for all major components and systems. Rebuilding: Complete engine and transmission rebuilding procedures. Diagnostics: Advanced diagnostic techniques using specialized tools and knowledge. Specifications Data: Torque specifications, clearances, fluid capacities, and electrical data. Technical Depth Depth: Comprehensive, covering routine maintenance, complex repairs, and full component overhauls. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all operating systems (Windows, macOS, Linux) and devices with a PDF reader. Print Quality Printability: Fully printable, allowing users to create hard copies of specific sections or the entire manual. Image Quality: High-resolution, zoomable illustrations, diagrams, and exploded views. Binding Type Type: Digital Download (No physical copy) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, 1-cylinder, liquid-cooled, OHC, 4-valve Displacement: 493 cm³ (30.0 cu. in.) Bore X Stroke: 94.0 mm x 89.0 mm (3.7 in x 3.5 in) Compression Ratio: 9.3 : 1 Performance Horsepower Estimate: Approx. 30-35 HP (at crankshaft, subject to specific tuning and regulations) Torque Estimate: Approx. 28-32 lb-ft (at crankshaft, subject to specific tuning and regulations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded gasoline, 87 octane or higher Lubrication Oil Type: Suzuki 4-stroke engine oil (e.g., 10W-40 SJ or higher recommended) Oil Capacity: Approx. 2.1 L (2.2 US qt) without filter change, 2.3 L (2.4 US qt) with filter change. 🔧 Transmission Standard Type: Automatic, CVT (Continuously Variable Transmission) with engine braking Drive Modes: 2WD/4WD with locking front differential Optional Gear Reduction: High and Low range gears, plus Reverse and Neutral. Features Transmission Fluid: Suzuki recommends specific CVT fluid or an equivalent high-quality automatic transmission fluid meeting API GL-4 specifications. 📐 Dimensions Exterior Overall Length: Approx. 2,095 mm (82.5 in) Overall Width:...