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Suzuki King Quad LT-A500FK7 2007 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-A500FK7 Year: 2007 Vehicle Type: All-Terrain Vehicle (ATV) Engine Code: K7 👋 Introduction Market Position Positioning: The Suzuki King Quad LT-A500FK7 2007 was positioned as a premium utility ATV, known for its powerful engine, advanced features, and rugged capability for work and recreation. Competitive Analysis Competitors: Competed with models from Yamaha (Grizzly 500), Polaris (Sportsman 500), and Can-Am (Outlander 500). Key Features Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, single-cylinder engine. Transmission Type: Automatic CVT (Continuously Variable Transmission) with high/low range and reverse. Drive System: Shaft drive with selectable 2WD/4WD and differential lock. Suspension: Independent front and rear suspension for superior ride comfort and handling. Manual Value Proposition Value: Provides essential information for maintaining, diagnosing, and repairing the LT-A500FK7, empowering owners and technicians to keep the vehicle in optimal condition. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of the Suzuki King Quad LT-A500FK7 (2007 model year) Secondary Coverage: Maintenance, troubleshooting, diagnostics, and specifications Page Count Total Pages: 459 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and repair Engine Fuel System: Fuel injection system, fuel pump, injectors, throttle body, and fuel filter maintenance and repair Engine Cooling System: Radiator, fan, thermostat, water pump, and coolant flow diagnostics and repair Engine Lubrication System: Oil pump, oil filter, oil passages, and oil pressure testing Engine Ignition System: CDI unit, ignition coil, spark plug, and timing adjustments Transmission Drive System: CVT system, clutch assembly, drive shafts, and differential maintenance and repair Transmission Gearbox: Gearbox inspection, lubrication, and repair procedures Suspension System: Front and rear suspension components, shock absorbers, and bushings inspection and replacement Brake System: Hydraulic brake system, calipers, master cylinder, brake pads, and rotors maintenance and repair Steering System: Steering column, tie rods, and steering knuckle inspection and adjustment Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting, and accessory circuits Fuel Delivery System: Fuel tank, fuel lines, and fuel pump operation Exhaust System: Muffler, exhaust pipe, and heat shields inspection and replacement Frame And Bodywork: Frame inspection, body panel removal and installation, and seat maintenance Wheels And Tires: Tire pressure, wear inspection, and wheel bearing service Procedures Included Preventive Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication points Troubleshooting: Diagnostic charts and procedures for identifying and resolving common problems Engine Rebuild: Complete engine overhaul procedures, including piston, cylinder, valve, and crankshaft service Transmission Overhaul: Detailed steps for disassembling, inspecting, and reassembling the CVT and gearbox Electrical Diagnostics: Testing of electrical components, circuits, and troubleshooting of electrical issues using wiring diagrams Brake Service: Brake bleeding, pad replacement, caliper overhaul, and fluid replacement Suspension Repair: Shock absorber replacement, bushing renewal, and wheel alignment checks Periodic Checks: Regular inspections of critical components like tires, brakes, and fluids Torque Specifications: Precise torque values for all critical fasteners and bolts Special Tools: Identification and usage of special tools required for specific repair procedures Technical Depth Depth: Comprehensive, covering all aspects from routine maintenance to complete engine and transmission rebuilds Diagnostics Level: Advanced diagnostic procedures and fault code interpretation (where applicable) Target Audience: Professional technicians and experienced DIY mechanics 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely, as it's a scanned document from a professional source Print Quality Quality: Assumed to be of high quality, suitable for printing service procedures Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, single-cylinder Displacement: 493 cc Bore X Stroke: 94.0 mm x 89.0 mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 33 HP (specifications may vary) Torque: Approximately 30 lb-ft (specifications may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Ignition System Ignition: Electronic ignition (CDI) Engine Oil Oil Type: Suzuki 4-stroke engine oil (or equivalent API SE, SF, SG, SH, SJ, or SL grade) Oil Viscosity: SAE 10W-40 Oil Capacity: 2.1 L (2.2 US qt) without oil filter change; 2.3 L (2.4 US qt) with oil filter change 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Gear Selection: Hi, Lo, Neutral, Reverse, Park Features Drive Modes: 2WD/4WD selector with differential lock Transmission Oil Oil Type: Suzuki Gear Oil (or equivalent SAE 80W API GL-5) Oil Capacity: 0.45 L (0.48 US qt) 📐 Dimensions Exterior Overall Length: 2,130 mm (83.9 in) Overall Width: 1,160 mm (45.7 in) Overall Height: 1,140 mm (44.9 in) Wheelbase: 1,285 mm (50.6 in) Ground Clearance: 250 mm (9.8 in) Weights Dry Weight: 276 kg (608 lbs) Curb Weight: Approx. 286 kg (631 lbs) (depending on fluids) Front Rack Capacity: 40 kg (88 lbs) Rear Rack Capacity: 80 kg (176 lbs) Towing Capacity: 300 kg (661 lbs) (braked) Dimensions Tire...
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Suzuki King Quad LT-A500FK7 2007 Workshop Service ManualSuzuki King Quad LT-A500FK7 2007 Workshop Service ManualSuzuki King Quad LT-A500FK7 2007 Workshop Service ManualSuzuki King Quad LT-A500FK7 2007 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad LT-A500FK7
Year:
2007
Vehicle Type:
All-Terrain Vehicle (ATV)
Engine Code:
K7
👋 Introduction
Market Position
Positioning:
The Suzuki King Quad LT-A500FK7 2007 was positioned as a premium utility ATV, known for its powerful engine, advanced features, and rugged capability for work and recreation.
Competitive Analysis
Competitors:
Competed with models from Yamaha (Grizzly 500), Polaris (Sportsman 500), and Can-Am (Outlander 500).
Key Features
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, single-cylinder engine.
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with high/low range and reverse.
Drive System:
Shaft drive with selectable 2WD/4WD and differential lock.
Suspension:
Independent front and rear suspension for superior ride comfort and handling.
Manual Value Proposition
Value:
Provides essential information for maintaining, diagnosing, and repairing the LT-A500FK7, empowering owners and technicians to keep the vehicle in optimal condition.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and overhaul of the Suzuki King Quad LT-A500FK7 (2007 model year)
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and specifications
Page Count
Total Pages:
459
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair
Engine Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, and fuel filter maintenance and repair
Engine Cooling System:
Radiator, fan, thermostat, water pump, and coolant flow diagnostics and repair
Engine Lubrication System:
Oil pump, oil filter, oil passages, and oil pressure testing
Engine Ignition System:
CDI unit, ignition coil, spark plug, and timing adjustments
Transmission Drive System:
CVT system, clutch assembly, drive shafts, and differential maintenance and repair
Transmission Gearbox:
Gearbox inspection, lubrication, and repair procedures
Suspension System:
Front and rear suspension components, shock absorbers, and bushings inspection and replacement
Brake System:
Hydraulic brake system, calipers, master cylinder, brake pads, and rotors maintenance and repair
Steering System:
Steering column, tie rods, and steering knuckle inspection and adjustment
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting, and accessory circuits
Fuel Delivery System:
Fuel tank, fuel lines, and fuel pump operation
Exhaust System:
Muffler, exhaust pipe, and heat shields inspection and replacement
Frame And Bodywork:
Frame inspection, body panel removal and installation, and seat maintenance
Wheels And Tires:
Tire pressure, wear inspection, and wheel bearing service
Procedures Included
Preventive Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication points
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common problems
Engine Rebuild:
Complete engine overhaul procedures, including piston, cylinder, valve, and crankshaft service
Transmission Overhaul:
Detailed steps for disassembling, inspecting, and reassembling the CVT and gearbox
Electrical Diagnostics:
Testing of electrical components, circuits, and troubleshooting of electrical issues using wiring diagrams
Brake Service:
Brake bleeding, pad replacement, caliper overhaul, and fluid replacement
Suspension Repair:
Shock absorber replacement, bushing renewal, and wheel alignment checks
Periodic Checks:
Regular inspections of critical components like tires, brakes, and fluids
Torque Specifications:
Precise torque values for all critical fasteners and bolts
Special Tools:
Identification and usage of special tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to complete engine and transmission rebuilds
Diagnostics Level:
Advanced diagnostic procedures and fault code interpretation (where applicable)
Target Audience:
Professional technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely, as it's a scanned document from a professional source
Print Quality
Quality:
Assumed to be of high quality, suitable for printing service procedures
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, single-cylinder
Displacement:
493 cc
Bore X Stroke:
94.0 mm x 89.0 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 33 HP (specifications may vary)
Torque:
Approximately 30 lb-ft (specifications may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Ignition System
Ignition:
Electronic ignition (CDI)
Engine Oil
Oil Type:
Suzuki 4-stroke engine oil (or equivalent API SE, SF, SG, SH, SJ, or SL grade)
Oil Viscosity:
SAE 10W-40
Oil Capacity:
2.1 L (2.2 US qt) without oil filter change; 2.3 L (2.4 US qt) with oil filter change
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Gear Selection:
Hi, Lo, Neutral, Reverse, Park
Features
Drive Modes:
2WD/4WD selector with differential lock
Transmission Oil
Oil Type:
Suzuki Gear Oil (or equivalent SAE 80W API GL-5)
Oil Capacity:
0.45 L (0.48 US qt)
📐 Dimensions
Exterior
Overall Length:
2,130 mm (83.9 in)
Overall Width:
1,160 mm (45.7 in)
Overall Height:
1,140 mm (44.9 in)
Wheelbase:
1,285 mm (50.6 in)
Ground Clearance:
250 mm (9.8 in)
Weights
Dry Weight:
276 kg (608 lbs)
Curb Weight:
Approx. 286 kg (631 lbs) (depending on fluids)
Front Rack Capacity:
40 kg (88 lbs)
Rear Rack Capacity:
80 kg (176 lbs)
Towing Capacity:
300 kg (661 lbs) (braked)
Dimensions
Tire Size Front:
AT 25x8-12
Tire Size Rear:
AT 25x10-12
Wheel Bolt Pattern:
4 x 110 mm
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically rated by organizations like NHTSA or IIHS)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Engine Braking:
Enhanced engine braking provided by the CVT system
4Wd System:
Selectable 2WD/4WD with differential lock for improved traction in demanding conditions
Passive Features
Lighting:
Dual 35W headlights and 70W/35W dimmer headlight, plus a 5W LED taillight/stoplight
Seatbelt Recommendation:
While not equipped with seatbelts, helmet and protective gear are mandatory for safe operation.
Recommended Practices
Operation:
The manual emphasizes safe operation, proper training, and use of protective gear.
💡 Technology Features
Infotainment
Features:
As a utility ATV, advanced infotainment systems are not a primary feature. Basic instrumentation includes a speedometer, odometer, trip meter, and indicator lights.
Driver Assistance
Features:
The primary driver assistance feature is the robust 4WD system with differential lock, enhancing traction and control in difficult terrain.
Connectivity
Features:
No onboard connectivity features are standard.
Engine Management
System:
Electronic Fuel Injection (EFI) for optimized fuel delivery, power, and emissions.
🔧 Maintenance
Service Intervals
Initial Service:
Check manual for specific break-in procedures and first service interval (typically around 100-250 miles or 1 month).
Engine Oil Change:
Every 1,000 km (620 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 200 km (125 miles) or 2 months, more frequently in dusty conditions.
Spark Plug Inspection:
Every 1,000 km (620 miles) or 6 months.
Transmission Oil Change:
Every 2,000 km (1,240 miles) or 12 months.
Fluid Specifications
Engine Oil:
Suzuki 4-stroke engine oil SAE 10W-40 (API SE, SF, SG, SH, SJ, or SL)
Transmission Oil:
Suzuki Gear Oil SAE 80W (API GL-5)
Coolant:
Ethylene glycol-based antifreeze coolant (50/50 mixture with distilled water)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Problems:
Potential issues can include premature wear on drive clutches (requiring belt inspection/replacement), occasional electrical gremlins (often related to grounds or connections), and cooling system leaks if not maintained.
Preventive Measures:
Regular cleaning of air filter and radiator, proper fluid levels, and adherence to service intervals are key to preventing most common issues.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history of producing reliable and capable motorcycles and ATVs, building a reputation for robust engineering and performance.
Model Evolution
Evolution:
The King Quad line evolved from earlier Suzuki models, incorporating advancements in engine technology, suspension, and 4WD systems to meet increasing consumer demands for utility and performance.
Production
Manufacturing Location:
Likely manufactured in Japan or other Suzuki global production facilities.
Production Years:
The LT-A500FK7 represents a specific iteration of the King Quad 500, with previous and subsequent models likely existing with varying updates.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2007 LT-A500FK7 may not be widely publicized, Suzuki's King Quad line consistently received positive reviews from ATV publications for its performance, durability, and value.
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