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Suzuki Reno Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 2007 2008

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🏷️ Basic Information Identification Make: Suzuki Model: Reno Generation Generation Designation: First Generation Codes Platform Code: GM M-body / Daewoo Lanos platform 👋 Introduction Market Position Segment: Compact Car / Subcompact Car Target Audience: DIY enthusiasts, independent repair shops, Suzuki owners Competitive Analysis Competitors At Launch: Hyundai Elantra, Kia Spectra, Toyota Corolla, Honda Civic, Ford Focus Key Features Unique Selling Points: Repurposed Daewoo Lanos platform, value proposition, extensive service coverage in manual Manual Benefit: Enables cost savings through self-performed maintenance and repairs 📋 Manual Details Coverage Areas Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Trim Levels Covered: All Engine Variants Covered: All Transmission Types Covered: All Page Count Estimated Page Count: Comprehensive (exact count not specified, but described as covering A-Z) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Digital Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting and charging systems Transmission: Manual and automatic transmission systems, clutch, drive axles Brakes: Brake system (hydraulic and mechanical components), ABS (if equipped) Suspension Steering: Front and rear suspension, steering system, power steering Electrical: Complete electrical system, wiring diagrams, lighting, instrumentation, body controls, power windows, locks Body Chassis: Body and chassis components, interior trim, exterior body panels, glass, doors, bumpers HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Procedures Included Diagnostic Procedures: Troubleshooting guides, diagnostic charts, error code interpretation Repair Procedures: Step-by-step repair instructions for all major systems Rebuild Procedures: Detailed rebuild instructions for engine, transmission, and other major components Adjustment Procedures: Component adjustments, alignment specifications Installation Procedures: Component removal and installation procedures Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable by chapter or entire document Image Quality: High quality pictures and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: L18 / L20 Configuration: Inline 4-cylinder, DOHC Displacement: 1.8L (1798 cc) and 2.0L (1998 cc) Performance Horsepower 1.8L: Approx. 120-126 hp @ 6000 rpm Torque 1.8L: Approx. 125-127 lb-ft @ 3800-4000 rpm Horsepower 2.0L: Approx. 130-135 hp @ 6000 rpm Torque 2.0L: Approx. 135-140 lb-ft @ 4000-4200 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emissions Emission Control: Catalytic Converter, Oxygen Sensors, EGR (Engine Control Module manages these) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic Features Automatic Transmission Control: Electronic control unit (ECU) for shift logic and diagnostics Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Consult manual for specific Suzuki P/N) Automatic Transmission Fluid: Dexron-III or equivalent (Consult manual for specific Suzuki P/N) 📐 Dimensions Exterior Length: Approx. 165.7 inches (4209 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 55.5 inches (1410 mm) Wheelbase: Approx. 100.6 inches (2555 mm) Weights Curb Weight: Approx. 2600-2800 lbs (1180-1270 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (2004 model year, reported) NHTSA Frontal Impact Passenger: 4-star (2004 model year, reported) IIHS Side Impact: Acceptable (reported for certain configurations) Active Features ABS: Available (Standard on higher trims) Passive Features Airbags Front: Driver and Front Passenger Airbags Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player (optional CD/MP3), 4 or 6 speaker configuration Display: Digital clock, basic information display for climate and audio Driver Assistance Cruise Control: Available on higher trim levels Connectivity Auxiliary Input: Not typically standard, may be aftermarket addition 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (consult manual for specific grade) Air Filter Replacement Interval: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on conditions Spark Plug Replacement Interval: Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on type (refer to manual for correct specification) Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 or 5W-40 (check owner's manual for precise viscosity and API rating) Engine Oil Capacity: Approx. 4.3 US quarts (4.1 liters) with filter change Coolant Type: Ethylene Glycol based antifreeze, compatible with GM standards (e.g., Dex-Cool equivalent often suitable, confirm with manual) Brake Fluid Type: DOT 3 Known Issues Common Problems Engine: Potential for oil leaks, occasional ignition coil or spark plug issues, carbon buildup Common Problems Transmission: Clutch wear (manual), occasional automatic transmission shifting issues Common Problems Electrical: Window regulator failures, minor electrical gremlins, issues with door lock actuators Common Problems Suspension: Worn suspension bushings, ball joints, and tie rod ends due to road conditions 📚 Vehicle History Brand Heritage Suzuki Automobile History: Suzuki has a long history of producing compact and economical vehicles, often with a focus on affordability...
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Suzuki Reno Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 2007 2008Suzuki Reno Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 2007 2008Suzuki Reno Complete Workshop Service Repair Manual 2002 2003 2004 2005 2006 2007 2008
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Reno
Generation
Generation Designation:
First Generation
Codes
Platform Code:
GM M-body / Daewoo Lanos platform
👋 Introduction
Market Position
Segment:
Compact Car / Subcompact Car
Target Audience:
DIY enthusiasts, independent repair shops, Suzuki owners
Competitive Analysis
Competitors At Launch:
Hyundai Elantra, Kia Spectra, Toyota Corolla, Honda Civic, Ford Focus
Key Features
Unique Selling Points:
Repurposed Daewoo Lanos platform, value proposition, extensive service coverage in manual
Manual Benefit:
Enables cost savings through self-performed maintenance and repairs
📋 Manual Details
Coverage Areas
Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008
Trim Levels Covered:
All
Engine Variants Covered:
All
Transmission Types Covered:
All
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but described as covering A-Z)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting and charging systems
Transmission:
Manual and automatic transmission systems, clutch, drive axles
Brakes:
Brake system (hydraulic and mechanical components), ABS (if equipped)
Suspension Steering:
Front and rear suspension, steering system, power steering
Electrical:
Complete electrical system, wiring diagrams, lighting, instrumentation, body controls, power windows, locks
Body Chassis:
Body and chassis components, interior trim, exterior body panels, glass, doors, bumpers
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, diagnostic charts, error code interpretation
Repair Procedures:
Step-by-step repair instructions for all major systems
Rebuild Procedures:
Detailed rebuild instructions for engine, transmission, and other major components
Adjustment Procedures:
Component adjustments, alignment specifications
Installation Procedures:
Component removal and installation procedures
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable by chapter or entire document
Image Quality:
High quality pictures and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L18 / L20
Configuration:
Inline 4-cylinder, DOHC
Displacement:
1.8L (1798 cc) and 2.0L (1998 cc)
Performance
Horsepower 1.8L:
Approx. 120-126 hp @ 6000 rpm
Torque 1.8L:
Approx. 125-127 lb-ft @ 3800-4000 rpm
Horsepower 2.0L:
Approx. 130-135 hp @ 6000 rpm
Torque 2.0L:
Approx. 135-140 lb-ft @ 4000-4200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Emissions
Emission Control:
Catalytic Converter, Oxygen Sensors, EGR (Engine Control Module manages these)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
4-speed Automatic
Features
Automatic Transmission Control:
Electronic control unit (ECU) for shift logic and diagnostics
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Consult manual for specific Suzuki P/N)
Automatic Transmission Fluid:
Dexron-III or equivalent (Consult manual for specific Suzuki P/N)
📐 Dimensions
Exterior
Length:
Approx. 165.7 inches (4209 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 55.5 inches (1410 mm)
Wheelbase:
Approx. 100.6 inches (2555 mm)
Weights
Curb Weight:
Approx. 2600-2800 lbs (1180-1270 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4-star (2004 model year, reported)
NHTSA Frontal Impact Passenger:
4-star (2004 model year, reported)
IIHS Side Impact:
Acceptable (reported for certain configurations)
Active Features
ABS:
Available (Standard on higher trims)
Passive Features
Airbags Front:
Driver and Front Passenger Airbags
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player (optional CD/MP3), 4 or 6 speaker configuration
Display:
Digital clock, basic information display for climate and audio
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Auxiliary Input:
Not typically standard, may be aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (consult manual for specific grade)
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on conditions
Spark Plug Replacement Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on type (refer to manual for correct specification)
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 5W-40 (check owner's manual for precise viscosity and API rating)
Engine Oil Capacity:
Approx. 4.3 US quarts (4.1 liters) with filter change
Coolant Type:
Ethylene Glycol based antifreeze, compatible with GM standards (e.g., Dex-Cool equivalent often suitable, confirm with manual)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Engine:
Potential for oil leaks, occasional ignition coil or spark plug issues, carbon buildup
Common Problems Transmission:
Clutch wear (manual), occasional automatic transmission shifting issues
Common Problems Electrical:
Window regulator failures, minor electrical gremlins, issues with door lock actuators
Common Problems Suspension:
Worn suspension bushings, ball joints, and tie rod ends due to road conditions
📚 Vehicle History
Brand Heritage
Suzuki Automobile History:
Suzuki has a long history of producing compact and economical vehicles, often with a focus on affordability and reliability.
Model Evolution
Suzuki Reno Origin:
The Suzuki Reno was a rebadged version of the Daewoo Lacetti (based on the Daewoo Lanos platform), sold in North America as part of a joint venture between General Motors (which owned Daewoo) and Suzuki. It was designed by Giorgetto Giugiaro.
Production
Production Period:
2004-2008 in North America (based on Daewoo Lacetti/Lanos)
Manufacturing Location:
South Korea (Daewoo/GM facilities)
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Variable; typically ranked below segment leaders for reliability and performance.
IIHS Ratings:
Mixed ratings, with 'Acceptable' in side impact for some models. Frontal impact 'Good' often dependent on specific test parameters.
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