🏷️ Basic Information Identification Make: Suzuki/Geo Model: Samurai / Sidekick / Geo Tracker Product Name: Suzuki Samurai-Sidekick Geo Tracker 1986-1996 Repair PDF Service Manual Generation Covered Years: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Codes Chassis Codes Samurai: SJ410, SJ413 Chassis Codes Sidekick Tracker: FT, ET, EX 👋 Introduction Market Position Target Audience: Professional technicians and experienced DIY enthusiasts. Competitive Analysis Manual Comparison: Comparable in content to factory service manuals; digital format offers immediate access unlike traditional paper manuals. Key Features Accessibility: Instant download provides immediate access to repair information. Guidance Level: Step-by-step guidance to empower owners in maintenance and repair decisions. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive repair and maintenance for Suzuki Samurai, Suzuki Sidekick, and Geo Tracker vehicles. Page Count Estimated Pages: High (exact count not provided, but described as covering factory service manual content) Manual Type Manual Category: Repair Manual / Service Manual Language Language: English Format Delivery Method: Instant Download PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (diagnosis, repair, overhaul), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Drivetrain (2WD/4WD systems, differentials, axles). Chassis: Suspension (front and rear), Steering System, Braking System (disc and drum), Wheels and Tires. Electrical: Battery, Charging System, Starting System, Lighting System, Instrumentation, Wipers/Washers, Horn, Body Electrical (power windows, locks if equipped), Fuses and Relays, Diagnostic Trouble Codes (DTCs). Body: Body panels, Doors, Glass, Upholstery, Bumpers, Frame, Convertible top mechanisms (if applicable). Procedures Included Repair Procedures: Step-by-step repair instructions, disassembly, assembly, cleaning, and reinstallation of all major components. Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points. Troubleshooting: Diagnostic charts, symptom analysis, common problem identification and solutions. Specifications: Critical technical data, torque values, clearances, fluid capacities, electrical specifications. Technical Depth Depth: Designed for professional technicians, but provides adequate data for DIY mechanics with basic electrical and mechanical knowledge. Covers fundamental to advanced repair procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Interactivity Zoom Functionality: YES Binding Type Binding: Digital (Downloadable) Paper Type Paper Type: Not Applicable (Digital) Software Requirements Required Software: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Samurai Engine Type Samurai: Inline-4 Cylinder, SOHC Displacement Samurai: 1.3L (1298cc) - G13A, G13B Fuel Delivery Samurai: Carbureted (early models) or Fuel Injection (later models) Primary Engine Sidekick Tracker Engine Type Sidekick Tracker: Inline-4 Cylinder, SOHC Displacement Sidekick Tracker: 1.6L (1590cc) - G16A, G16B Fuel Delivery Sidekick Tracker: Fuel Injection Performance Samurai Horsepower Samurai 1.3L: ~60-70 hp (varies by specific engine and market) Torque Samurai 1.3L: ~70-75 lb-ft (varies by specific engine and market) Performance Sidekick Tracker Horsepower Sidekick Tracker 1.6L: ~80-93 hp (varies by specific engine and market) Torque Sidekick Tracker 1.6L: ~85-100 lb-ft (varies by specific engine and market) 🔧 Transmission Standard Transmission Samurai Standard: 4-speed Manual Transmission Sidekick Tracker Standard: 5-speed Manual Optional Transmission Samurai Optional: 5-speed Manual Transmission Sidekick Tracker Optional: 3-speed Automatic (Sidekick/Tracker) Features Drivetrain Type: Part-time 4WD with Hi-Lo transfer case (standard on Samurai, optional on Sidekick/Tracker). 📐 Dimensions Exterior Samurai Wheelbase Samurai: 80.3 inches (2040 mm) Length Samurai: 140.6 inches (3570 mm) Width Samurai: 63.6 inches (1615 mm) Height Samurai: 63.8 inches (1620 mm) Exterior Sidekick Tracker Wheelbase Sidekick Tracker: 86.6 inches (2200 mm) Length Sidekick Tracker: 157.7 inches (4005 mm) Width Sidekick Tracker: 65.6 inches (1665 mm) Height Sidekick Tracker: 64.8 inches (1645 mm) Weights Curb Weight Samurai: ~2000-2300 lbs (900-1040 kg) Curb Weight Sidekick Tracker: ~2300-2700 lbs (1040-1225 kg) 🛡️ Safety Features Ratings Rollover Resistance Samurai: Known for higher center of gravity, requiring cautious off-road and on-road driving. Not formally rated by modern standards. Active Features Brakes Type: Front disc brakes, Rear drum brakes (standard across models/years covered). Passive Features Seat Belts: Standard seat belts. 💡 Technology Features Infotainment Infotainment Systems Covered: Basic radio systems, speaker installations, antenna systems are covered within the electrical section. Driver Assistance Driver Assistance Features Covered: Minimal to none. ABS was not widely available or standard on most models within this range. Focus is on mechanical and electrical fundamentals. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions and specific engine oil used. Refer to manual for exact recommendations. Air Filter Replacement: Check every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km). Spark Plug Replacement: Approximately every 30,000 miles (48,000 km), depending on plug type. Fluid Specifications Engine Oil Type Samurai: API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific climate recommendations). Engine Oil Capacity Samurai: ~3.5 quarts (3.3 liters) with filter change. Engine Oil Type Sidekick Tracker: API SJ or SL, SAE 5W-30 or 10W-30 recommended (check manual for specific climate recommendations). Engine Oil Capacity Sidekick Tracker: ~3.7 quarts (3.5 liters) with...
Designed for professional technicians, but provides adequate data for DIY mechanics with basic electrical and mechanical knowledge. Covers fundamental to advanced repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Interactivity
Zoom Functionality:
YES
Binding Type
Binding:
Digital (Downloadable)
Paper Type
Paper Type:
Not Applicable (Digital)
Software Requirements
Required Software:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine Samurai
Engine Type Samurai:
Inline-4 Cylinder, SOHC
Displacement Samurai:
1.3L (1298cc) - G13A, G13B
Fuel Delivery Samurai:
Carbureted (early models) or Fuel Injection (later models)
Primary Engine Sidekick Tracker
Engine Type Sidekick Tracker:
Inline-4 Cylinder, SOHC
Displacement Sidekick Tracker:
1.6L (1590cc) - G16A, G16B
Fuel Delivery Sidekick Tracker:
Fuel Injection
Performance Samurai
Horsepower Samurai 1.3L:
~60-70 hp (varies by specific engine and market)
Torque Samurai 1.3L:
~70-75 lb-ft (varies by specific engine and market)
Performance Sidekick Tracker
Horsepower Sidekick Tracker 1.6L:
~80-93 hp (varies by specific engine and market)
Torque Sidekick Tracker 1.6L:
~85-100 lb-ft (varies by specific engine and market)
🔧 Transmission
Standard
Transmission Samurai Standard:
4-speed Manual
Transmission Sidekick Tracker Standard:
5-speed Manual
Optional
Transmission Samurai Optional:
5-speed Manual
Transmission Sidekick Tracker Optional:
3-speed Automatic (Sidekick/Tracker)
Features
Drivetrain Type:
Part-time 4WD with Hi-Lo transfer case (standard on Samurai, optional on Sidekick/Tracker).
📐 Dimensions
Exterior Samurai
Wheelbase Samurai:
80.3 inches (2040 mm)
Length Samurai:
140.6 inches (3570 mm)
Width Samurai:
63.6 inches (1615 mm)
Height Samurai:
63.8 inches (1620 mm)
Exterior Sidekick Tracker
Wheelbase Sidekick Tracker:
86.6 inches (2200 mm)
Length Sidekick Tracker:
157.7 inches (4005 mm)
Width Sidekick Tracker:
65.6 inches (1665 mm)
Height Sidekick Tracker:
64.8 inches (1645 mm)
Weights
Curb Weight Samurai:
~2000-2300 lbs (900-1040 kg)
Curb Weight Sidekick Tracker:
~2300-2700 lbs (1040-1225 kg)
🛡️ Safety Features
Ratings
Rollover Resistance Samurai:
Known for higher center of gravity, requiring cautious off-road and on-road driving. Not formally rated by modern standards.
Active Features
Brakes Type:
Front disc brakes, Rear drum brakes (standard across models/years covered).
Passive Features
Seat Belts:
Standard seat belts.
💡 Technology Features
Infotainment
Infotainment Systems Covered:
Basic radio systems, speaker installations, antenna systems are covered within the electrical section.
Driver Assistance
Driver Assistance Features Covered:
Minimal to none. ABS was not widely available or standard on most models within this range. Focus is on mechanical and electrical fundamentals.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions and specific engine oil used. Refer to manual for exact recommendations.
Air Filter Replacement:
Check every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Approximately every 30,000 miles (48,000 km), depending on plug type.
Fluid Specifications
Engine Oil Type Samurai:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific climate recommendations).
Engine Oil Capacity Samurai:
~3.5 quarts (3.3 liters) with filter change.
Engine Oil Type Sidekick Tracker:
API SJ or SL, SAE 5W-30 or 10W-30 recommended (check manual for specific climate recommendations).
Engine Oil Capacity Sidekick Tracker:
~3.7 quarts (3.5 liters) with filter change.
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Differential Fluid:
API GL-5, SAE 80W-90 gear oil.
Known Issues
Samurai Common Issues:
Rust (body and frame), clutch wear, exhaust system corrosion, carburetor tuning issues (early models), potential suspension component wear.
Sidekick Tracker Common Issues:
Head gasket failures (especially on early 1.6L engines), timing belt replacement intervals, window regulator issues, catalytic converter failures, suspension wear.
📚 Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long-standing reputation for producing capable and lightweight off-road vehicles, beginning with models like the LJ series.
Model Evolution Samurai
Samurai Development:
Direct successor to the Suzuki SJ series, popular for its compact size and off-road prowess. Known for its simplicity and ruggedness.
Model Evolution Sidekick Tracker
Sidekick Tracker Development:
Introduced as a more comfortable and road-oriented SUV, built on a unibody platform, sharing mechanical components with Suzuki models and sold as Geo Tracker in North America.
Production
Production Locations:
Japan (primarily for Samurai), Canada (for Sidekick/Tracker).
🏆 Awards & Recognition
Recognitions
Historical Popularity:
The Suzuki Samurai gained significant popularity for its affordability and off-road capability. The Geo Tracker/Suzuki Sidekick was a successful entry into the burgeoning compact SUV market of the early 1990s.
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