Suzuki SX4 1.5L 1.6L 2.0L 1.9L Car Workshop Manual/Repair Manual/Service Manual download

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Model Generations Covered: First Generation (GY/RW) 2006-2014 Bodystyles Covered: Hatchback (5-door), Sedan (4-door) 👋 Introduction Market Position Vehicle Segment: Subcompact Crossover SUV / Compact Car Competitive Analysis Key Competitors: Nissan Qashqai (Juke in some markets), Ford Fiesta, Honda Fit, Toyota Yaris, Fiat Sedici Key Features Design Philosophy: Sporty styling, practical interior, available All-Wheel Drive (AWD), fuel efficiency Manual Value Proposition: Empowers owners and independent repair shops with in-depth technical knowledge for accurate diagnosis and repair, reducing reliance on dealerships. 📋 Manual Details Coverage Areas Engine Variants Covered: 1.5L DOHC I4, 1.6L DOHC I4, 2.0L DOHC I4, 1.6L Turbodiesel I4, 1.9L Turbodiesel I4 Page Count Total Pages: 3667 Manual Type Manual Type: Workshop Manual / Repair Manual / Service Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: Windows, macOS 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system Engine Electrical: Ignition system, fuel injection system, starting system, charging system, ECU diagnostics Transmission Manual: Clutch, gearbox, shift mechanisms, final drive Transmission Automatic: Automatic transmission operation, internal components, torque converter, electronic control Drive Shaft Prop Shaft: Front drive shafts, CV joints, propeller shaft (AWD models), universal joints, center support bearing Steering: Power steering system (hydraulic/electric), steering wheel, steering column (with and without airbags), steering rack and pinion Suspension Front: MacPherson strut assembly, control arms, bushings, stabilizer bar Suspension Rear: Torsion beam axle (FWD), multi-link independent suspension (AWD), shock absorbers, springs Wheels Tires: Wheel and tire specifications, mounting, balancing, rotation, TPMS (if equipped) Brakes Hydraulic: Brake pipes, hoses, master cylinder, brake booster, proportioning valve Brakes Front: Brake calipers, brake pads, brake discs Brakes Rear Parking: Brake drums/discs, wheel cylinders, brake shoes, parking brake mechanism ABS Esp: Antilock Brake System (ABS), Electronic Stability Program (ESP) / Traction Control System (TCS) operation and diagnostics Body Exterior: Body panel removal and installation, doors, hood, trunk, bumpers, glass, seals Body Interior: Dashboard, trim panels, seats, carpets, headliner Heating Ventilation: HVAC system components, blower motor, heater core, evaporator core, air ducts, controls Air Conditioning: Refrigerant system, compressor, condenser, receiver/drier, A/C performance testing Electrical Lighting: Headlights, taillights, interior lights, fog lights, auxiliary lighting Electrical Instruments: Instrument cluster, gauges, warning lights, sensors Electrical Wiper Washer: Wiper motor, washer pump, wiper arms, washer fluid reservoir Electrical Power Windows: Power window motors, switches, regulators Electrical Mirrors: Power mirror motors, switches, heating elements Electrical Central Locking: Door lock actuators, central locking module, keyless entry system Electrical Audio Infotainment: Radio, speakers, antenna, multimedia interfaces (basic) Airbags: Airbag system components, SRS module, sensors, wiring, airbag removal/installation precautions Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, fault code interpretation (OBD-II) Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation Alignment Procedures: Front and rear wheel alignment specifications and procedures Torque Specifications: Crucial torque values for engine, chassis, and body fasteners Wiring Diagrams: Detailed electrical schematics for various systems Tightening Sequences: Correct order for tightening critical components like cylinder heads and wheel nuts Technical Depth Depth Of Coverage: Comprehensive: from basic maintenance to complex overhauls and diagnostics Diagnostic Tools Required: Covers use of common hand tools, specialized tools (e.g., SSTs), and diagnostic scan tools 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printable Pages: Yes, the PDF is designed to be printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchable: Likely text-searchable within the PDF for quick navigation ⚙️ Engine Specifications Primary Engine Engine 1 5L DOHc I4: Displacement: 1490 cc, Power: Approx. 100-110 PS, Torque: Approx. 130-140 Nm Engine 1 6L DOHc I4: Displacement: 1586 cc, Power: Approx. 110-120 PS, Torque: Approx. 140-150 Nm (Petrol) Engine 2 0L DOHc I4: Displacement: 1995 cc, Power: Approx. 140-150 PS, Torque: Approx. 180-190 Nm Engine 1 6L Turbodiesel I4: Displacement: 1560 cc (PSA DW6 variant), Power: Approx. 90-110 PS, Torque: Approx. 215-240 Nm Engine 1 9L Turbodiesel I4: Displacement: 1896 cc (Fiat JTD variant), Power: Approx. 120 PS, Torque: Approx. 280 Nm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for petrol engines, Common Rail Direct Injection (CRDi) for diesel engines Performance Compression Ratio Petrol: Typically around 10.0:1 to 10.5:1 for 1.6L/2.0L petrol engines Turbocharger Diesel: Variable Geometry Turbocharger (VGT) for diesel variants Maintenance Timing Belt Chain: 1.5L/1.6L/2.0L Petrol: Timing Chain; 1.6L/1.9L Diesel: Timing Belt (typically replaced every 90,000-120,000 miles or 5-7 years) 🔧 Transmission Standard Transmission Options Petrol: 5-speed Manual, 4-speed Automatic Transmission Options Diesel: 6-speed Manual Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - typically with a viscous coupling or electronically controlled system Fluid Specifications Automatic Transmission Fluid: Suzuki ATF 3317 or equivalent (check manual for specific PN) Manual Transmission Fluid: API GL-4,...

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Type: Car

Satıcı:

Sku: 242891

Collections: ALL Suzuki

Availability: In stock

Tags: Car Cars Suzuki SX4 SX4 1.5L SX4 1.6L SX4 1.9L SX4 2.0L

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Model Generations Covered:

First Generation (GY/RW) 2006-2014

Bodystyles Covered:

Hatchback (5-door), Sedan (4-door)

👋 Introduction

Market Position

Vehicle Segment:

Subcompact Crossover SUV / Compact Car

Competitive Analysis

Key Competitors:

Nissan Qashqai (Juke in some markets), Ford Fiesta, Honda Fit, Toyota Yaris, Fiat Sedici

Key Features

Design Philosophy:

Sporty styling, practical interior, available All-Wheel Drive (AWD), fuel efficiency

Manual Value Proposition:

Empowers owners and independent repair shops with in-depth technical knowledge for accurate diagnosis and repair, reducing reliance on dealerships.

📋 Manual Details

Coverage Areas

Engine Variants Covered:

1.5L DOHC I4, 1.6L DOHC I4, 2.0L DOHC I4, 1.6L Turbodiesel I4, 1.9L Turbodiesel I4

Page Count

Total Pages:

Manual Type

Manual Type:

Workshop Manual / Repair Manual / Service Manual

Language

Language:

English

Format

File Format:

Compatibility

Operating Systems:

Windows, macOS

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system

Engine Electrical:

Ignition system, fuel injection system, starting system, charging system, ECU diagnostics

Transmission Manual:

Clutch, gearbox, shift mechanisms, final drive

Transmission Automatic:

Automatic transmission operation, internal components, torque converter, electronic control

Drive Shaft Prop Shaft:

Front drive shafts, CV joints, propeller shaft (AWD models), universal joints, center support bearing

Steering:

Power steering system (hydraulic/electric), steering wheel, steering column (with and without airbags), steering rack and pinion

Suspension Front:

MacPherson strut assembly, control arms, bushings, stabilizer bar

Suspension Rear:

Torsion beam axle (FWD), multi-link independent suspension (AWD), shock absorbers, springs

Wheels Tires:

Wheel and tire specifications, mounting, balancing, rotation, TPMS (if equipped)

Brakes Hydraulic:

Brake pipes, hoses, master cylinder, brake booster, proportioning valve

Brakes Front:

Brake calipers, brake pads, brake discs

Brakes Rear Parking:

Brake drums/discs, wheel cylinders, brake shoes, parking brake mechanism

ABS Esp:

Antilock Brake System (ABS), Electronic Stability Program (ESP) / Traction Control System (TCS) operation and diagnostics

Body Exterior:

Body panel removal and installation, doors, hood, trunk, bumpers, glass, seals

Body Interior:

Dashboard, trim panels, seats, carpets, headliner

Heating Ventilation:

HVAC system components, blower motor, heater core, evaporator core, air ducts, controls

Air Conditioning:

Refrigerant system, compressor, condenser, receiver/drier, A/C performance testing

Electrical Lighting:

Headlights, taillights, interior lights, fog lights, auxiliary lighting

Electrical Instruments:

Instrument cluster, gauges, warning lights, sensors

Electrical Wiper Washer:

Wiper motor, washer pump, wiper arms, washer fluid reservoir

Electrical Power Windows:

Power window motors, switches, regulators

Electrical Mirrors:

Power mirror motors, switches, heating elements

Electrical Central Locking:

Door lock actuators, central locking module, keyless entry system

Electrical Audio Infotainment:

Radio, speakers, antenna, multimedia interfaces (basic)

Airbags:

Airbag system components, SRS module, sensors, wiring, airbag removal/installation precautions

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnostics, fault code interpretation (OBD-II)

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation

Alignment Procedures:

Front and rear wheel alignment specifications and procedures

Torque Specifications:

Crucial torque values for engine, chassis, and body fasteners

Wiring Diagrams:

Detailed electrical schematics for various systems

Tightening Sequences:

Correct order for tightening critical components like cylinder heads and wheel nuts

Technical Depth

Depth Of Coverage:

Comprehensive: from basic maintenance to complex overhauls and diagnostics

Diagnostic Tools Required:

Covers use of common hand tools, specialized tools (e.g., SSTs), and diagnostic scan tools

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Print Quality

Printable Pages:

Yes, the PDF is designed to be printable

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Text Searchable:

Likely text-searchable within the PDF for quick navigation

⚙️ Engine Specifications

Primary Engine

Engine 1 5L DOHc I4:

Displacement: 1490 cc, Power: Approx. 100-110 PS, Torque: Approx. 130-140 Nm

Engine 1 6L DOHc I4:

Displacement: 1586 cc, Power: Approx. 110-120 PS, Torque: Approx. 140-150 Nm (Petrol)

Engine 2 0L DOHc I4:

Displacement: 1995 cc, Power: Approx. 140-150 PS, Torque: Approx. 180-190 Nm

Engine 1 6L Turbodiesel I4:

Displacement: 1560 cc (PSA DW6 variant), Power: Approx. 90-110 PS, Torque: Approx. 215-240 Nm

Engine 1 9L Turbodiesel I4:

Displacement: 1896 cc (Fiat JTD variant), Power: Approx. 120 PS, Torque: Approx. 280 Nm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) for petrol engines, Common Rail Direct Injection (CRDi) for diesel engines

Performance

Compression Ratio Petrol:

Typically around 10.0:1 to 10.5:1 for 1.6L/2.0L petrol engines

Turbocharger Diesel:

Variable Geometry Turbocharger (VGT) for diesel variants

Maintenance

Timing Belt Chain:

1.5L/1.6L/2.0L Petrol: Timing Chain; 1.6L/1.9L Diesel: Timing Belt (typically replaced every 90,000-120,000 miles or 5-7 years)

🔧 Transmission

Standard

Transmission Options Petrol:

5-speed Manual, 4-speed Automatic

Transmission Options Diesel:

6-speed Manual

Features

Drivetrain Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - typically with a viscous coupling or electronically controlled system

Fluid Specifications

Automatic Transmission Fluid:

Suzuki ATF 3317 or equivalent (check manual for specific PN)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 (check manual for specific PN)

📐 Dimensions

Exterior

Length:

Approx. 4100-4150 mm (Hatchback), 4290-4340 mm (Sedan)

Width:

Approx. 1690-1700 mm

Height:

Approx. 1540-1580 mm

Weights

Curb Weight:

Approx. 1100-1300 kg depending on engine and drivetrain

Cargo

Cargo Volume:

Approx. 250-300 Liters (Hatchback, seats up); Approx. 450-500 Liters (Sedan)

Wheels

Wheelbase:

Approx. 2500 mm

Wheel Bolt Pattern:

5x114.3 (common for many models)

Tire Sizes:

Commonly 195/65R15, 205/50R16, 205/60R16, 215/55R17 (refer to manual for specific fitments)

🛡️ Safety Features

Ratings

Euro Ncap Results:

4 stars (for early models, varies by equipment and year)

Passive Features

Airbags:

Front airbags for driver and passenger, optional side and curtain airbags

Seatbelts:

Pre-tensioning front seatbelts, ISOFIX child seat anchors

Body Structure:

High-tensile steel body structure for enhanced crash safety

Active Features

Standard Anti-lock Braking System

Esp TCS:

Optional or standard on higher trims: Electronic Stability Program (ESP), Traction Control System (TCS)

💡 Technology Features

Infotainment

Audio System:

Standard CD/MP3 player with radio and auxiliary input. Higher trims offered optional premium audio, Bluetooth connectivity, and navigation systems.

Driver Assistance

Cruise Control:

Available on many models, especially those with automatic transmissions.

Connectivity

Bluetooth:

Offered on later models and higher trims for hands-free calling and audio streaming.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 to 10,000 miles or 12 months, whichever comes first (check manual and driving conditions).

Air Filter Replacement:

Every 15,000 to 30,000 miles or as needed based on driving environment.

Cabin Air Filter Replacement:

Typically every 12,000 to 15,000 miles or annually.

Spark Plug Replacement:

Petrol engines: 60,000-100,000 miles for iridium-tipped plugs (refer to specific engine type in manual).

Fluid Specifications

Engine Oil Type Petrol:

API SN/SP, ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (check manual for exact viscosity and specification for specific engine and climate).

Engine Oil Type Diesel:

API CI-4 or ACEA C3, SAE 5W-30 (check manual for exact specification).

Coolant:

Suzuki Long Life Coolant (SLLC) or equivalent - typically a pink/red OAT coolant. Capacity ~5.0-5.5 Liters (check manual).

Brake Fluid:

DOT 3 or DOT 4 (check manual), replace every 2-3 years.

Known Issues

Common Minor Issues:

Occasional reports of minor electrical gremlins, HVAC blower motor resistor failures, and premature wear of suspension bushings.

Common Powertrain Issues:

Diesel variants (especially 1.9 DDiS) may experience turbocharger issues or injector problems if not maintained properly. Some automatic transmissions might exhibit occasional harsh shifts.

📚 Vehicle History

Brand Heritage

Suzuki Automotive Legacy:

Suzuki has a long history of producing reliable and practical small cars and SUVs, known for their value and engineering.

Model Evolution

Sx4 Introduction:

Introduced in 2006 as a 'Global Crossover' to blend hatchback practicality with SUV-like styling and AWD capability. Initially co-developed with Fiat.

Facelifts Updates:

Received minor styling updates and feature enhancements during its production run, particularly around 2009.

🏆 Awards & Recognition

Recognitions

J D Power Dependability:

Suzuki models have historically received good ratings in J.D. Power dependability studies for their segment, indicating a solid reputation for reliability.

Ratings

Fuel Economy Ratings:

Generally good fuel economy for its class, especially the 1.6L petrol and diesel variants.