🏷️ Basic Information Identification Make: Tomberlin Model: Sachs MadAss 50 Model Variant: 50cc Generation Applicable Years: 2005 Onward 👋 Introduction Market Position Target Audience: Owners of Tomberlin Sachs MadAss 50 motorcycles seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Provides significant cost savings by enabling users to perform repairs themselves, avoiding expensive dealership or independent mechanic labor costs. Key Features Ease Of Use: Step-by-step instructions, clear pictures, and wiring diagrams make complex repairs accessible to a wider audience. Resource Availability: All necessary information for servicing, maintenance, and repair is contained within a single, easily accessible document. Download Format: PDF format ensures broad compatibility across various devices and operating systems. 📋 Manual Details Coverage Areas General Coverage: All servicing, repairs, and routine maintenance. Specific Coverage: Engine, transmission, chassis, electrical system, bodywork, suspension, brakes, fuel system, exhaust system, cooling system. Page Count Estimated Page Count: Extensive (Exact number not specified, but described as 'in-depth' and covering 'all areas of repair'). Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine disassembly, assembly, tuning, troubleshooting; Transmission operation, maintenance, repair. Chassis And Suspension: Frame inspection, suspension component service (forks, rear shock), steering system maintenance. Electrical System: Wiring diagrams, lighting system diagnosis and repair, ignition system, battery maintenance, starter motor operation. Braking System: Brake pad replacement, caliper service, brake fluid flush, hydraulic system troubleshooting. Fuel And Exhaust: Carburetor adjustment and cleaning, fuel line maintenance, exhaust system inspection and replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, tire pressure checks, valve clearance adjustment. Troubleshooting: Diagnostic steps for common starting issues, running problems, electrical faults, and mechanical failures. Repair Procedures: Step-by-step instructions for component replacement and repair, including engine rebuilds, transmission overhauls, and electrical component replacement. Technical Drawings: Includes detailed diagrams and illustrations for repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth repairs and diagnostics. Designed for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows, macOS, Linux, Tablets, Smartphones. Print Quality Quality: Professional quality, designed for clarity of text and images. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Delivery Method: Instant download upon payment. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, single-cylinder, four-stroke engine. Displacement: Approximately 49cc (typical for 50cc class scooters/motorcycles). Performance Horsepower: Estimated 3-4 HP (typical for this displacement and class). Torque: Low-end torque optimized for urban riding (specific figures not provided in product description). Fuel System Carburetor Type: Likely a Keihin or similar brand carburetor, specific model number would be detailed in the manual. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition). Cooling System Cooling Method: Forced Air Cooling. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with clutch and belt drive. Optional Optional Transmission: N/A (CVT is standard for this model). Features Clutch Type: Centrifugal wet clutch. Maintenance Fluid Type: Gear oil for final drive (specific grade detailed in manual). 📐 Dimensions Exterior Overall Length: Manufacturer specific, but typical for 50cc class (e.g., around 1800-1900mm). Overall Width: Manufacturer specific, typically around 700-800mm. Wheelbase: Manufacturer specific, crucial for handling characteristics. Weights Dry Weight: Typically in the range of 90-100 kg. Gross Vehicle Weight Rating: Manufacturer specified. 🛡️ Safety Features Ratings Crash Test Data: N/A (Not applicable to this class of vehicle, manual focuses on mechanical safety). Active Features Braking System Type: Front: Disc brake; Rear: Drum brake or Disc brake (depending on exact sub-model). Lighting: Headlight, taillight, brake light, turn signals. Passive Features Frame Construction: Steel tube frame designed for rigidity and impact resistance. 💡 Technology Features Infotainment Display Features: Basic analog or digital speedometer, odometer, and indicator lights (turn signals, high beam). Driver Assistance Assistance Systems: N/A (No electronic driver assistance systems on this model). Connectivity Connectivity Features: N/A (No Bluetooth or smartphone integration). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1000-2000 km or 6-12 months, specific details in manual. Valve Clearance Interval: First check at ~1000 km, then at longer intervals as specified in manual. Fluid Specifications Engine Oil Type: SAE 10W-40 or 15W-40, API SG/SH/SJ/SL (specific grade and API rating in manual). Brake Fluid Type: DOT 3 or DOT 4 (confirm specific type in manual). Final Drive Gear Oil: GL-4 SAE 80W-90 (typical specification, confirm in manual). Known Issues Common Wear Items: Brake pads, tires, clutch plates, drive belt, spark plugs, air filter. Carburetor cleaning/adjustment due to fuel variability. Electrical Connections: Potential for loose or corroded electrical connectors, especially in humid conditions. Manual provides guidance on inspection and maintenance. Carburetor Tuning: Sensitivity to altitude and fuel quality can necessitate periodic carburetor adjustments. 📚 Vehicle History Brand Heritage Tomberlin History: Tomberlin is known for its off-road vehicles, golf carts, and specialty vehicles; the Sachs MadAss line represents their entry into...
Diagnostic steps for common starting issues, running problems, electrical faults, and mechanical failures.
Repair Procedures:
Step-by-step instructions for component replacement and repair, including engine rebuilds, transmission overhauls, and electrical component replacement.
Technical Drawings:
Includes detailed diagrams and illustrations for repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to in-depth repairs and diagnostics. Designed for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows, macOS, Linux, Tablets, Smartphones.
Print Quality
Quality:
Professional quality, designed for clarity of text and images.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
Delivery
Method:
Instant download upon payment.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, single-cylinder, four-stroke engine.
Displacement:
Approximately 49cc (typical for 50cc class scooters/motorcycles).
Performance
Horsepower:
Estimated 3-4 HP (typical for this displacement and class).
Torque:
Low-end torque optimized for urban riding (specific figures not provided in product description).
Fuel System
Carburetor Type:
Likely a Keihin or similar brand carburetor, specific model number would be detailed in the manual.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition).
Cooling System
Cooling Method:
Forced Air Cooling.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with clutch and belt drive.
Optional
Optional Transmission:
N/A (CVT is standard for this model).
Features
Clutch Type:
Centrifugal wet clutch.
Maintenance
Fluid Type:
Gear oil for final drive (specific grade detailed in manual).
📐 Dimensions
Exterior
Overall Length:
Manufacturer specific, but typical for 50cc class (e.g., around 1800-1900mm).
Overall Width:
Manufacturer specific, typically around 700-800mm.
Wheelbase:
Manufacturer specific, crucial for handling characteristics.
Weights
Dry Weight:
Typically in the range of 90-100 kg.
Gross Vehicle Weight Rating:
Manufacturer specified.
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Not applicable to this class of vehicle, manual focuses on mechanical safety).
Active Features
Braking System Type:
Front: Disc brake; Rear: Drum brake or Disc brake (depending on exact sub-model).
Lighting:
Headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Steel tube frame designed for rigidity and impact resistance.
💡 Technology Features
Infotainment
Display Features:
Basic analog or digital speedometer, odometer, and indicator lights (turn signals, high beam).
Driver Assistance
Assistance Systems:
N/A (No electronic driver assistance systems on this model).
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1000-2000 km or 6-12 months, specific details in manual.
Valve Clearance Interval:
First check at ~1000 km, then at longer intervals as specified in manual.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-40, API SG/SH/SJ/SL (specific grade and API rating in manual).
Brake Fluid Type:
DOT 3 or DOT 4 (confirm specific type in manual).
Final Drive Gear Oil:
GL-4 SAE 80W-90 (typical specification, confirm in manual).
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates, drive belt, spark plugs, air filter. Carburetor cleaning/adjustment due to fuel variability.
Electrical Connections:
Potential for loose or corroded electrical connectors, especially in humid conditions. Manual provides guidance on inspection and maintenance.
Carburetor Tuning:
Sensitivity to altitude and fuel quality can necessitate periodic carburetor adjustments.
📚 Vehicle History
Brand Heritage
Tomberlin History:
Tomberlin is known for its off-road vehicles, golf carts, and specialty vehicles; the Sachs MadAss line represents their entry into the on-road motorcycle market with a unique styling.
Model Evolution
Sachs Madass Concept:
The Sachs MadAss is characterized by its minimalist, utilitarian design, often described as a 'scrambler' or 'street tracker' inspired motorcycle.
Production
Manufacturing Origin:
Likely manufactured in Asia, with Tomberlin acting as the distributor/importer in North America.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards not documented in product description).
Ratings
Consumer Reviews:
Generally positive for its unique styling and utility, with common feedback focusing on its simplicity and ease of maintenance.
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