🏷️ Basic Information Identification Make: Toyota Model: LPG Forklift Truck Model Series: 30-5FGC Series / 5FGC Series Covered Models: 30-5FGC10, 30-5FGC13, 30-5FGC15, 5FGC10, 5FGC13, 5FGC15 Codes Manual Identifier Ce006: CE006 Manual Identifier Ce010: CE010 👋 Introduction Market Position Market Segment: Industrial Material Handling Equipment (Forklift Trucks) Target Audience: Toyota Forklift Technicians, Maintenance Personnel, Service Departments, Industrial Equipment Repair Specialists. Competitive Analysis Competitors: Competitors include manufacturers like Komatsu, Caterpillar, Mitsubishi Heavy Industries, Hyster, and Yale in the forklift market. Toyota's reputation for reliability and quality is a key differentiator. Key Features Manual Features: Original Factory Content, High-Quality Illustrations, Detailed Schematics, Comprehensive System Coverage, Printable and Searchable Format. Vehicle Features: Durable LPG-powered forklifts designed for various material handling applications. Known for Toyota's engineering and reliability. 📋 Manual Details Coverage Areas Covered Systems Ce006: Extensive coverage for 5FGC 70-75 Series Forklifts, including General Information, Engine, Radiator, Muffler & Exhaust Pipe, Battery, Starting Motor, Alternator, Accelerator Pedal, Torque Converter, Differential, Front Axle, Rear Axle, Steering, Brake, Body, Material Handling System, Mast, Cylinders, Oil Pump, Oil Control Valve. Covered Systems Ce010: Specific coverage for 5FGC/30-5FGC 10, 13, 15 Series Forklifts equipped with Daikin's torque converter, focusing on explanation and service procedures. Page Count Total Pages: 384 Ce006 Pages: 338 Ce010 Pages: 46 Manual Type Type: Original Illustrated Factory Workshop Service Repair Manual Language Language: English Format Format: ZIP Contained Files: CE006 PDF, CE010 PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Torque Converter, Transmission, Differential, Axles (Front & Rear) Chassis And Suspension: Frame, Steering System, Brake System, Front Axle, Rear Axle, Wheel Alignment Material Handling: Mast Assembly (V Mast, FV, FSV types), Lift Cylinder, Tilt Cylinder, Lift Bracket, Chain Wheel and Chain, Forks Electrical And Controls: Battery, Starting Motor, Alternator, Combination Meter, Wiring Diagrams, Oil Control Valve Auxiliary Systems: Radiator, Muffler & Exhaust Pipe, Air Cleaner, Lubrication Systems Procedures Included Maintenance: Periodic Maintenance, Lubrication Charts, Recommended Lubricant Quantity & Type, Periodic Replacement Lubricants and Parts, Engine Tune-Up, Air Cleaner Inspection. Troubleshooting: Torque Converter Troubleshooting, General Troubleshooting guidance implicitly covered within component repair sections. Repair And Overhaul: Engine Assembly Removal & Installation, Engine Components Inspection, Radiator Removal, Inspection, Installation, Muffler & Exhaust Pipe Removal, Inspection, Installation, Battery Removal, Installation, Starting Motor Removal, Installation, Alternator Removal, Installation, Torque Converter W/Transmission Removal & Installation, Torque Converter Assembly Disassembly, Inspection, Assembly, Transmission Disassembly, Inspection, Assembly, Differential Assembly Removal, Disassembly, Inspection, Assembly & Adjustment, Front Axle Shaft & Hub Removal, Disassembly, Assembly, Front Axle Assy Removal, Installation, Rear Axle Assy Removal, Disassembly, Inspection, Assembly, Installation, Rear Axle Cylinder Removal, Disassembly, Inspection, Assembly, Installation, Steering Valve Removal, Disassembly, Inspection, Installation, Adjustment, Mast Jacket Assy Disassembly, Inspection, Assembly, Installation, Lift Cylinder Removal, Disassembly, Inspection, Assembly, Installation, Mast Assembly Disassembly, Inspection, Assembly, Installation. Diagnostics: Material Handling System Tests (Natural Drop, Natural Forward Tilt, Oil Leak), Cylinder Inspections, Mast Adjustment Procedures. Specifications And Data: Standard Bolt & Nut Tightening Torque, High Pressure Hose Fitting Tightening Torque, Wire Rope Suspension Angle List, Safe Load for Each Wire Rope, Suspension Angle, Component Weights, Recommended Lubricant Quantity & Type, Engine Performance Curves, Component Specifications for various systems. Technical Depth Depth: Comprehensive, covering general information, detailed component removal, disassembly, inspection, assembly, adjustment, and installation procedures. Includes troubleshooting guidance and performance data. Assumes a skilled technician with appropriate tools. Diagnostic Capabilities: Provides procedures for testing hydraulic systems and material handling functions, indicating a capability for in-depth system diagnostics. Repair Scope: Covers full overhaul and repair of major components and systems, including engine rebuilds, transmission overhauls, and mast system servicing. 📊 Manual Specifications File Format Format: Digital (ZIP archive containing PDF files) File Quality PDF: High quality images, circuit diagrams Searchability: Searchable Text Navigation: Navigation Bookmarks Print Quality Printability: Printable Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Fuel Type: LPG (Liquid Propane Gas) Engine Type: Internal Combustion Engine (Specific model not detailed in provided text, but likely a robust industrial engine suitable for forklift operation). Performance Performance Curves: Manual includes Engine Performance Curves, indicating data for horsepower, torque, and fuel consumption at various RPMs. Fuel System Fuel Delivery: LPG fuel system components and service procedures are covered, including fuel tank, regulator, and associated lines. Cooling System Radiator Service: Detailed procedures for radiator removal, inspection, and installation are provided. 🔧 Transmission Standard Transmission Type: Automatic with Torque Converter Optional Optional Transmissions: Not specified, assumed single primary transmission type for the series. Features Torque Converter Details: Specific coverage for Daikin's torque converter, including hydraulic circuit diagrams, component specifications, and troubleshooting. Transmission Service: Comprehensive procedures for transmission removal, disassembly, inspection, assembly, and installation. 📐 Dimensions Weights Component Weights: Manual lists component weights, crucial for load balancing and maintenance planning. Load Capacity Model Capacities: Covered models (10, 13, 15) indicate load capacities of 1000 kg, 1300 kg, and 1500 kg (or...