🏷️ Basic Information Identification Make: Toyota Model: LPG Forklift Truck Series: 5FG Covered Models: 5FG10, 5FG14, 5FG15, 5FG18, 5FG20, 5FG23, 5FG25, 5FG28, 5FG30 👋 Introduction Market Position Product Category: Industrial Equipment - Forklift Trucks Target User: Maintenance technicians, service engineers, fleet managers, and owners of Toyota LPG Forklift Trucks. Competitive Analysis Value Proposition: Provides original factory-level technical information, enabling accurate diagnosis, repair, and maintenance, crucial for operational efficiency and longevity of the forklift. Key Features Manual Features: Original factory content, detailed illustrations, searchable PDF format with bookmarks, comprehensive coverage of multiple models within the 5FG series. 📋 Manual Details Coverage Areas General: Exterior Views, Vehicle Listing, Frame Number, How to Read This Manual, Periodic Maintenance, Periodic Replacement Lubricants and Parts Engine: Air Cleaner, General Specifications, Components, Air Cleaner Maintenance, Gasoline Exhaust Emission Control System (Three-Way Catalyst), LPG Exhaust Emission Control System (Three-Way Catalyst), Removal/Installation, Troubleshooting Powertrain: Torque Converter, Clutch, Transmission, Propeller Shaft, Differential Chassis: Front Axle, Rear Axle, Steering, Brake Body And Structure: Body Frame, Combination Meter Material Handling: Material Handling System, Hydraulic Piping, Return Filter and Suction Strainer, Mast, Cylinders (Lift, Tilt), Oil Pump, Oil Control Valve Page Count Total Pages: 823 Service Manual Pages: 734 Supplement Pages: 89 Manual Type Type: Workshop Service Manual Content Origin: Original Illustrated Factory Workshop Manual Language Language: English Format File Format: ZIP (containing PDF files) 📖 Manual Coverage Systems Covered Engine Systems: Engine Assembly Removal/Installation, Engine Tune-Up (4P/4Y/5K, 2J/1Z/1DZ engines), Air Cleaner, Radiator, Muffler and Exhaust Pipe, Battery, Starting Motor, Alternator, Accelerator Pedal, Emission Control Systems (Gasoline & LPG Three-Way Catalyst) Transmission Systems: Torque Converter, Clutch (Cover, Release Cylinder, Master Cylinder, Booster, Adjustment, Oil Clutch System), Transmission Assembly, Propeller Shaft, Differential Axle And Steering: Front Axle (Shaft Hub, Differential Housing), Rear Axle, Steering (Gear Box, Mast Jacket, Telescopic Jacket, Power Cylinder, Link Adjustment) Brake System: Front Brake, Master Cylinder, Brake Booster, Parking Brake, Brake Pedal, Air Bleeding Hydraulic Systems: Material Handling System, Hydraulic Piping, Oil Pump (Single/Tandem Type), Oil Control Valve, Lift Cylinders, Tilt Cylinders, Return Filter and Suction Strainer Procedures Included Maintenance: Periodic Maintenance, Periodic Replacement Lubricants and Parts, Engine Tune-Up, Lubrication Charts, Fluid Specification and Quantities Repair And Rebuild: Component Removal and Installation, Disassembly and Assembly of Engine, Transmission, Torque Converter, Axles, Steering, Brakes, Mast, Cylinders, Pumps, Valves Troubleshooting: Engine Troubleshooting, Torque Converter Troubleshooting, General Troubleshooting sections within various systems Adjustments: Clutch Adjustment, Steering Link Adjustment, Brake Adjustments (where applicable), Valve Adjustments (engine tune-up) Testing: Oil Pump Test Procedures, Natural Drop Test (Mast/Hydraulics), Natural Forward Tilt Test (Mast/Hydraulics), Oil Leak Test Technical Depth Depth: Comprehensive Workshop Service Manual covering detailed repair, overhaul, and maintenance procedures for all major vehicle systems. Diagnostic Capability: Includes troubleshooting guides for common issues across engine, powertrain, hydraulic, and chassis systems. Specifications: Detailed specifications for components, torque settings, fluid types and capacities, and engine performance parameters. 📊 Manual Specifications File Format Type: Digital Download (PDF) Compress Format: ZIP Print Quality Printability: Printable Image Quality: High Quality Images Navigation Searchability: Searchable Text Bookmarks: Navigation Bookmarks Content Type Diagrams: Circuit Diagrams ⚙️ Engine Specifications Primary Engine Fuel Type: LPG (Liquid Propane Gas) Engine Variants: Manual covers multiple engine types used in the 5FG series, including mentions of 4P, 2J, 1Z, 4Y, 5K, and 1DZ engines, with specific tune-up procedures for different engine families and production date ranges (e.g., 1986.8 - 1989.8, 1989.9 -). Performance General Note: Specific horsepower and torque figures are not provided in the product description but are detailed within the manual for each engine type. Fuel System Lpg Components: Covers LPG specific systems including the LPG exhaust emission control system (Three-Way Catalyst). 🔧 Transmission Standard Type: Torque Converter Transmission (mentioned throughout) Optional Clutch System: Oil Clutch System (Option) is covered, indicating potential variations. Features Components Covered: Torque Converter, Transmission Assembly, Shift Lever and Shaft, Clutch components (Cover, Cylinders, Booster), Inching Brake Pedal. 📐 Dimensions Exterior General Note: Specific dimensional data for each model (e.g., lift height, mast dimensions, overall length/width) is contained within the manual, not detailed in the product description. Weights Component Weight: The manual includes a 'Component Weight' list, essential for rigging and handling during maintenance. 🛡️ Safety Features Ratings General Note: The manual focuses on repair and maintenance, not safety ratings in the consumer vehicle sense. However, it implicitly supports safety through proper maintenance procedures. Active Features Covered Systems: Brake system maintenance and repair procedures, steering system adjustments are critical for operational safety. Passive Features Body Structure: Body Frame repair and maintenance information contributes to structural integrity. 💡 Technology Features Infotainment Type: N/A (Industrial Equipment) Driver Assistance Type: N/A (Industrial Equipment) Connectivity Type: N/A (Industrial Equipment) Diagnostic Tools Manual Role: The manual acts as the primary diagnostic and repair tool for technicians. Emission Control System Details: Detailed coverage of Gasoline and LPG Exhaust Emission Control Systems, specifically 'Three-Way Catalyst' systems, including components,...