🏷️ Basic Information Identification Make: Toyota Model: LPG Forklift Truck Codes Covered Models: 02-6FGA15, 02-6FGA18, 02-6FGA30, 42-6FGA20, 42-6FGA25 👋 Introduction Market Position Positioning: Essential resource for owners and technicians maintaining Toyota LPG forklift trucks in South Africa, offering authoritative factory information for optimal operation and longevity. Competitive Analysis Value Proposition: Provides original, detailed factory specifications and repair procedures, surpassing generic aftermarket guides in accuracy and comprehensiveness for these specific Toyota models. Key Features Content Highlight: Dual focus on operation, maintenance, and in-depth repair, with clear illustrations and electrical schematics enhancing diagnostic capabilities. 📋 Manual Details Coverage Areas Market: South Africa Page Count Main Service Manual: 462 pages Wiring Diagram: 10 pages Manual Type Type: Workshop Service Manual Language Language: English Format Format: ZIP (Contained set of PDF Files) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, troubleshooting, tune-up procedures, cooling system, lubrication system, fuel system (LPG specific). Transmission: Torque converter, transmission overhaul, shift control, fluid service. Drivetrain: Propeller shaft, differential, front axle, rear axle service and repair. Steering: Steering system diagnosis, repair, and adjustments. Material Handling: Hydraulic pump, oil control valve, cylinder, mast assembly, inspection, maintenance, and repair. Electrical: Battery, starting system, charging system, ignition system, emission control (LPG and Gasoline), lighting (headlamp, tail lamp, stop lamp, etc.), instruments, horn, wiper, heater. Body: Body components, frame, operator's compartment. Appendix Content: May include specifications, torque values, special tools, and troubleshooting guides not fitting in main sections. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, filter replacement, pre-operational checks. Troubleshooting: Diagnostic flowcharts, common problems and their solutions for all major systems. Repair: Step-by-step instructions for component removal, disassembly, reassembly, and installation. Diagnostics: Detailed diagnostic procedures for electrical and hydraulic systems, including wiring diagrams and schematics. Overhaul: Complete overhaul procedures for engine, transmission, hydraulic pump, and mast. Adjustment: Brake adjustments, clutch adjustments (if applicable), steering system alignment. Electrical Diagnosis: Detailed troubleshooting for starting, charging, ignition, and lighting circuits using provided wiring diagrams. Technical Depth Depth: Comprehensive, covering everything from basic adjustments and fluid checks to complete component overhauls and electrical system diagnostics. Special Tools: May reference specific Toyota SST (Special Service Tools) required for certain repair procedures. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High quality, original factory standards. Images: Illustrated with high-quality images. Diagrams: Includes circuit diagrams and wiring schematics. Binding Type Binding: Digital download (PDF within ZIP archive) Paper Type Paper Type: N/A (Digital Format) Features Searchable Text: Yes Navigation: Navigation Bookmarks Printability: Printable ⚙️ Engine Specifications Primary Engine Fuel Type: LPG (Liquefied Petroleum Gas) Engine Type: Internal Combustion (Specific engine code not provided in product info, but typically Toyota industrial engines like 4Y or 5K variants are used in this class of forklift). Fuel System Fuel System Type: LPG fuel delivery system, including regulator, vaporizer, and mixer. Lpg Components: Includes details on LPG tank mounting, shut-off valves, pressure regulators, and carburetors/mixers specific to LPG operation. Performance Power Output: Specific HP/kW not provided, but typical for this class of forklift is in the 30-50 HP range, optimized for torque and consistent power delivery. 🔧 Transmission Standard Transmission Type: Automatic Transmission with Torque Converter Features Control System: Hydraulic control for gear shifting and torque multiplication. Optional Transmission Options: Primarily automatic torque converter transmission for this series. 📐 Dimensions Weights Lifting Capacities: 1500 kg (6FGA15), 1800 kg (6FGA18), 2000 kg (42-6FGA20), 2500 kg (42-6FGA25), 3000 kg (6FGA30) - nominal capacities. Operating Weight: Variable by model and configuration, typically in the range of 3000-4000 kg. Exterior Mast Types: Covered mast types would include Duplex (2-stage) and Triplex (3-stage) masts with various lift heights, and possibly Full Free Lift (FFL) options. 🛡️ Safety Features Active Features Braking System: Hydraulic drum brakes or disc brakes depending on specific configuration and load rating. Passive Features Operator Protection: Operator overhead guard (OHG) and seatbelt are standard safety features. Ratings Certification Standards: Likely adheres to relevant South African safety standards for industrial equipment and ISO standards for forklift design and safety. 💡 Technology Features Infotainment Features: Basic operator controls, instrument panel for monitoring engine status, fuel level, and warning lights. Not equipped with modern infotainment systems. Driver Assistance Features: Focus on core operational feedback (e.g., speed meter, warning lamps) rather than electronic driver-assistance systems. Connectivity Features: No advanced connectivity features; primarily focused on mechanical and electrical systems. 🔧 Maintenance Service Intervals Lubrication Intervals: Daily checks, weekly lubrication, monthly inspections are typical, with detailed intervals for oil changes, filter replacements provided in the manual. Filter Replacement Intervals: Engine oil filter, fuel filter, hydraulic filter replacement intervals are crucial and detailed, typically every 250-500 operating hours. Fluid Specifications Engine Oil: Refer to manual for specific API classification and viscosity grade for LPG engines (e.g., SAE 10W-30 or 15W-40). Transmission Fluid: Specific ATF (Automatic Transmission Fluid) type required, detailed in the manual for torque converter and transmission systems....