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Triumph TR2 TR3 TR3A TR3B Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: TR2, TR3, TR3A, TR3B Generation Generation: TR Series (1953-1962) Codes Vin Prefix Tr2: TS1/L Vin Prefix Tr3: TS2/L Vin Prefix Tr3A: TS3/L Vin Prefix Tr3B: TS5/L 👋 Introduction Market Position Target Audience: Owners, restorers, mechanics working on Triumph TR2, TR3, TR3A, and TR3B sports cars. Competitive Analysis Value Proposition: Comprehensive, factory-original information at a fraction of the cost of physical manuals or professional labor. Enables self-sufficiency in maintenance and repair. Key Features Features: Step-by-step instructions, detailed illustrations, troubleshooting guides, electrical schematics, ease of printing specific sections. Quality Assurance Authenticity: Official full factory service repair manual, providing accurate and complete technical data. 📋 Manual Details Coverage Areas Coverage Years: 1953-1962 (All TR2, TR3, TR3A, TR3B models) Engine Coverage: 2.0L (TR2), 2.1L (TR3, TR3A, TR3B) Chassis Coverage: Full chassis and bodywork Page Count Estimated Page Count: Hundreds (printable in entirety) Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, troubleshooting, cylinder head, block, crankshaft, pistons, connecting rods, camshaft, timing, lubrication system, cooling system. Fuel System: Carburetor tuning and overhaul (e.g., Stromberg CD, SU), fuel pumps, fuel lines, fuel tank. Ignition System: Distributor, ignition coil, spark plugs, wiring, troubleshooting. Transmission: Manual gearbox overhaul, clutch assembly, driveshafts, U-joints. Brakes: Hydraulic system, master cylinder, wheel cylinders, brake drums, brake shoes, front disc brakes (TR3 onwards), bleeding procedure. Suspension: Front independent suspension (trailing links, kingpins), rear leaf springs, shock absorbers. Steering: Steering box overhaul, tie rods, steering column. Electrical System: Wiring diagrams, starter motor, dynamo/alternator, battery, lighting, instrumentation, horn, wipers. Bodywork And Chassis: Body panel repair, door mechanisms, convertible top frame, chassis lubrication points, mounting points. Cooling System: Radiator, water pump, thermostat, hoses, fan. Procedures Included Preventative Maintenance: Oil changes, lubrication, filter replacements, tune-ups, brake adjustments. Diagnostic Troubleshooting: Systematic troubleshooting for common and uncommon problems, electrical diagnostics, engine performance issues. Repair And Rebuild: Step-by-step instructions for complete disassembly and reassembly of major components and systems. Adjustment Procedures: Carburetor synchronization, ignition timing, valve clearances, clutch engagement, brake adjustments. Installation: Guidance on installing replacement parts and accessories. Technical Depth Depth: Complete factory level detail, suitable for both novice DIYers and experienced professionals. Detail Level: Hundreds of photos, illustrations, and detailed diagrams. Specifications Included: Torque values, clearances, tolerances, fluid capacities, wiring diagrams, component part identification. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction, allowing for full or partial document printing. Binding Type Binding Style: Digital Download (Printable format) Paper Type Digital Media: Compatible with PC-based Windows and Mac operating systems, can be saved to hard drive or burned to CD-ROM. Software Requirements Reader Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Displacement Tr2: 1991 cc (121.5 cu in) Engine Displacement Tr3 Tr3A Tr3B: 2138 cc (130.4 cu in) Engine Type: Inline 4-cylinder, Overhead Valve (OHV) Performance Horsepower Tr2: 90 hp @ 4500 rpm Horsepower Tr3 Tr3A Tr3B: 95 hp @ 4700 rpm (TR3/TR3A), 100 hp @ 4700 rpm (TR3B with optional overdrive) Torque Tr2: 113 lb-ft @ 2500 rpm Torque Tr3 Tr3A Tr3B: 117 lb-ft @ 3300 rpm Fuel System Carburetion: TR2: Twin Stromberg CD150 or SU H4. TR3/TR3A/TR3B: Twin Stromberg CD175 or SU HIF4. 🔧 Transmission Standard Gearbox Type: 4-speed manual Optional Overdrive: Optional Laycock de Normanville overdrive on 2nd, 3rd, and 4th gears (available on TR3, TR3A, and standard on TR3B). Features Clutch: Single dry plate diaphragm spring clutch. 📐 Dimensions Exterior Wheelbase: 83 inches (2108 mm) Length: 152 inches (3861 mm) Width: 56 inches (1422 mm) Height: 50 inches (1270 mm) to top of windscreen Weights Curb Weight Tr2: Approx. 2,100 lbs (953 kg) Curb Weight Tr3A: Approx. 2,150 lbs (975 kg) 🛡️ Safety Features Ratings Crash Safety: N/A (Vehicle designed pre-modern safety standards) Active Features Brakes: Hydraulic drum brakes front and rear (TR2), front disc brakes and rear drum brakes (TR3 onwards). Passive Features Seatbelts: Optional, often owner-fitted. 💡 Technology Features Infotainment Features: Basic analog instrumentation, AM radio (optional). Driver Assistance Features: None (Designed prior to modern driver assistance systems). Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 6 months (refer to manual for specifics based on usage). Grease Points: Regular lubrication of kingpins, steering joints, driveshafts, and other chassis points is critical. Fluid Specifications Engine Oil Type: SAE 20W-50 or 30 (refer to manual for ambient temperature recommendations). Historically, non-detergent oils were sometimes recommended for older engines. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (ensure compatibility with rubber seals). Gearbox Oil Type: GL-4 Hypoid Gear Oil (e.g., 80W-90) Coolant Type: Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio). Known Issues Common Problems: Leaking oil seals, worn kingpins, gearbox synchromesh wear, electrical wiring degradation, carburetor issues (tuning and leaks), exhaust manifold cracking, chassis...
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Triumph TR2 TR3 TR3A TR3B Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
TR2, TR3, TR3A, TR3B
Generation
Generation:
TR Series (1953-1962)
Codes
Vin Prefix Tr2:
TS1/L
Vin Prefix Tr3:
TS2/L
Vin Prefix Tr3A:
TS3/L
Vin Prefix Tr3B:
TS5/L
👋 Introduction
Market Position
Target Audience:
Owners, restorers, mechanics working on Triumph TR2, TR3, TR3A, and TR3B sports cars.
Competitive Analysis
Value Proposition:
Comprehensive, factory-original information at a fraction of the cost of physical manuals or professional labor. Enables self-sufficiency in maintenance and repair.
Key Features
Features:
Step-by-step instructions, detailed illustrations, troubleshooting guides, electrical schematics, ease of printing specific sections.
Quality Assurance
Authenticity:
Official full factory service repair manual, providing accurate and complete technical data.
📋 Manual Details
Coverage Areas
Coverage Years:
1953-1962 (All TR2, TR3, TR3A, TR3B models)
Engine Coverage:
2.0L (TR2), 2.1L (TR3, TR3A, TR3B)
Chassis Coverage:
Full chassis and bodywork
Page Count
Estimated Page Count:
Hundreds (printable in entirety)
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, troubleshooting, cylinder head, block, crankshaft, pistons, connecting rods, camshaft, timing, lubrication system, cooling system.
Fuel System:
Carburetor tuning and overhaul (e.g., Stromberg CD, SU), fuel pumps, fuel lines, fuel tank.
Ignition System:
Distributor, ignition coil, spark plugs, wiring, troubleshooting.
Transmission:
Manual gearbox overhaul, clutch assembly, driveshafts, U-joints.
Brakes:
Hydraulic system, master cylinder, wheel cylinders, brake drums, brake shoes, front disc brakes (TR3 onwards), bleeding procedure.
Suspension:
Front independent suspension (trailing links, kingpins), rear leaf springs, shock absorbers.
Steering:
Steering box overhaul, tie rods, steering column.
Electrical System:
Wiring diagrams, starter motor, dynamo/alternator, battery, lighting, instrumentation, horn, wipers.
Bodywork And Chassis:
Body panel repair, door mechanisms, convertible top frame, chassis lubrication points, mounting points.
Cooling System:
Radiator, water pump, thermostat, hoses, fan.
Procedures Included
Preventative Maintenance:
Oil changes, lubrication, filter replacements, tune-ups, brake adjustments.
Diagnostic Troubleshooting:
Systematic troubleshooting for common and uncommon problems, electrical diagnostics, engine performance issues.
Repair And Rebuild:
Step-by-step instructions for complete disassembly and reassembly of major components and systems.
Adjustment Procedures:
Carburetor synchronization, ignition timing, valve clearances, clutch engagement, brake adjustments.
Installation:
Guidance on installing replacement parts and accessories.
Technical Depth
Depth:
Complete factory level detail, suitable for both novice DIYers and experienced professionals.
Detail Level:
Hundreds of photos, illustrations, and detailed diagrams.
Specifications Included:
Torque values, clearances, tolerances, fluid capacities, wiring diagrams, component part identification.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction, allowing for full or partial document printing.
Binding Type
Binding Style:
Digital Download (Printable format)
Paper Type
Digital Media:
Compatible with PC-based Windows and Mac operating systems, can be saved to hard drive or burned to CD-ROM.
Software Requirements
Reader Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Displacement Tr2:
1991 cc (121.5 cu in)
Engine Displacement Tr3 Tr3A Tr3B:
2138 cc (130.4 cu in)
Engine Type:
Inline 4-cylinder, Overhead Valve (OHV)
Performance
Horsepower Tr2:
90 hp @ 4500 rpm
Horsepower Tr3 Tr3A Tr3B:
95 hp @ 4700 rpm (TR3/TR3A), 100 hp @ 4700 rpm (TR3B with optional overdrive)
Torque Tr2:
113 lb-ft @ 2500 rpm
Torque Tr3 Tr3A Tr3B:
117 lb-ft @ 3300 rpm
Fuel System
Carburetion:
TR2: Twin Stromberg CD150 or SU H4. TR3/TR3A/TR3B: Twin Stromberg CD175 or SU HIF4.
🔧 Transmission
Standard
Gearbox Type:
4-speed manual
Optional
Overdrive:
Optional Laycock de Normanville overdrive on 2nd, 3rd, and 4th gears (available on TR3, TR3A, and standard on TR3B).
Features
Clutch:
Single dry plate diaphragm spring clutch.
📐 Dimensions
Exterior
Wheelbase:
83 inches (2108 mm)
Length:
152 inches (3861 mm)
Width:
56 inches (1422 mm)
Height:
50 inches (1270 mm) to top of windscreen
Weights
Curb Weight Tr2:
Approx. 2,100 lbs (953 kg)
Curb Weight Tr3A:
Approx. 2,150 lbs (975 kg)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Vehicle designed pre-modern safety standards)
Active Features
Brakes:
Hydraulic drum brakes front and rear (TR2), front disc brakes and rear drum brakes (TR3 onwards).
Passive Features
Seatbelts:
Optional, often owner-fitted.
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation, AM radio (optional).
Driver Assistance
Features:
None (Designed prior to modern driver assistance systems).
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months (refer to manual for specifics based on usage).
Grease Points:
Regular lubrication of kingpins, steering joints, driveshafts, and other chassis points is critical.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 30 (refer to manual for ambient temperature recommendations). Historically, non-detergent oils were sometimes recommended for older engines.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (ensure compatibility with rubber seals).
Gearbox Oil Type:
GL-4 Hypoid Gear Oil (e.g., 80W-90)
Coolant Type:
Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio).
Known Issues
Common Problems:
Leaking oil seals, worn kingpins, gearbox synchromesh wear, electrical wiring degradation, carburetor issues (tuning and leaks), exhaust manifold cracking, chassis rust.
Preventative Measures:
Regular checks of all fluid levels, lubrication, consistent engine tuning, rust prevention treatment.
📚 Vehicle History
Brand Heritage
Marque:
Triumph Engineering Company, a storied British manufacturer of sports cars and motorcycles.
Model Evolution
Tr Line:
Part of the iconic 'TR' series, known for their sporty character, open-top motoring, and robust engineering.
Production
Tr2 Production Years:
1953–1955
Tr3 Production Years:
1955–1957
Tr3A Production Years:
1957–1962
Tr3B Production Years:
1962
Production Locations
Manufacturing:
Coventry, England
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised for its driving dynamics and sporty character in period reviews.
Ratings
Classic Car Status:
Highly regarded classic British sports car, popular in vintage racing and club events.
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