VAUXHALL SINTRA 1996-1999 Service Repair Manual

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🏷️ Basic Information Identification Make: Vauxhall Model: Sintra Years Covered: 1996-1999 Codes Chassis Codes: GM U-body platform Platform Name: GM U-body (Opel/Vauxhall Sintra / Chevrolet Venture / Pontiac Trans Sport / Buick GL8 / Saturn Relay) 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) Target Market: Families and those requiring flexible passenger and cargo space Competitive Analysis Competitors: Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Renault Espace, Chrysler Voyager Key Features Practicality: Spacious interior, flexible seating configurations, large boot capacity Convenience: Sliding rear doors (on some configurations), higher driving position Manual Benefit: Empowers owners to perform maintenance and repairs, saving time and money, ensuring vehicle longevity. 📋 Manual Details Coverage Areas Primary Coverage: Vauxhall Sintra 1996-1999 Engine Coverage: All specified engines for 1996-1999 models Transmission Coverage: All specified transmission types for 1996-1999 models Trim Coverage: All trim levels for 1996-1999 models Page Count Estimated Page Count: Exact page count not specified, but described as 'complete' and 'every single detail' Manual Type Type: Factory Service Repair Workshop Manual Target Audience: Do-it-yourself (DIY) and experienced mechanics Language Language: English (Implied by product description and typical availability) Format Delivery Format: Digital Download (ISO file, mountable to virtual drive or burnable to DVD) File Type: ISO Image 📖 Manual Coverage Systems Covered Engine Mechanical: Crankshaft/Transmission/Balancer, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Engine Fuel System, Engine Combustion System, Fuel Injection System Engine Electrical: Electric Starter, Ignition System, Battery/Charging System, Alternator/Starter Clutch Transmission: Gearbox & Clutch, Transmission System Chassis And Suspension: Wheels & Tyres, Braking System, Suspension, Rear Wheel System, Front Wheel and Steering System, Chassis Body And Interior: Frame/Body Panels/Exhaust System, Body & Fixtures, Fenders and Exhaust Pipe Electrical Components: Electrical System, Lights/Meters/Switches, Wiring Diagrams Maintenance And Troubleshooting: Periodic checks & Adjustments, Troubleshooting, Maintenance Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly, detailed exploded pictures...

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Sku: 200648

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Availability: 9999 in stock

Tags: 1996 1997 1998 1999 Car Cars SINTRA Vauxhall

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Description

🏷️ Basic Information

Identification

Make:

Vauxhall

Model:

Sintra

Years Covered:

1996-1999

Codes

Chassis Codes:

GM U-body platform

Platform Name:

GM U-body (Opel/Vauxhall Sintra / Chevrolet Venture / Pontiac Trans Sport / Buick GL8 / Saturn Relay)

👋 Introduction

Market Position

Vehicle Segment:

Large MPV (Multi-Purpose Vehicle)

Target Market:

Families and those requiring flexible passenger and cargo space

Competitive Analysis

Competitors:

Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Renault Espace, Chrysler Voyager

Key Features

Practicality:

Spacious interior, flexible seating configurations, large boot capacity

Convenience:

Sliding rear doors (on some configurations), higher driving position

Manual Benefit:

Empowers owners to perform maintenance and repairs, saving time and money, ensuring vehicle longevity.

📋 Manual Details

Coverage Areas

Primary Coverage:

Vauxhall Sintra 1996-1999

Engine Coverage:

All specified engines for 1996-1999 models

Transmission Coverage:

All specified transmission types for 1996-1999 models

Trim Coverage:

All trim levels for 1996-1999 models

Page Count

Estimated Page Count:

Exact page count not specified, but described as 'complete' and 'every single detail'

Manual Type

Type:

Factory Service Repair Workshop Manual

Target Audience:

Do-it-yourself (DIY) and experienced mechanics

Language

Language:

English (Implied by product description and typical availability)

Format

Delivery Format:

Digital Download (ISO file, mountable to virtual drive or burnable to DVD)

File Type:

ISO Image

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Crankshaft/Transmission/Balancer, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Engine Fuel System, Engine Combustion System, Fuel Injection System

Engine Electrical:

Electric Starter, Ignition System, Battery/Charging System, Alternator/Starter Clutch

Transmission:

Gearbox & Clutch, Transmission System

Chassis And Suspension:

Wheels & Tyres, Braking System, Suspension, Rear Wheel System, Front Wheel and Steering System, Chassis

Body And Interior:

Frame/Body Panels/Exhaust System, Body & Fixtures, Fenders and Exhaust Pipe

Electrical Components:

Electrical System, Lights/Meters/Switches, Wiring Diagrams

Maintenance And Troubleshooting:

Periodic checks & Adjustments, Troubleshooting, Maintenance

Procedures Included

Repair Procedures:

Step-by-step instructions based on complete disassembly, detailed exploded pictures and diagrams

Maintenance Procedures:

Routine maintenance, periodic checks and adjustments

Diagnostic Procedures:

Troubleshooting guides for common issues

Installation Procedures:

Engine removal and installation

Technical Depth

Depth:

Comprehensive, covering all details from basic checks to complete rebuilds

Detail Level:

Highly detailed exploded pictures and diagrams, easy-to-read text sections

📊 Manual Specifications

File Format

Iso Details:

Requires burning to DVD in IMAGE MODE or mounting to a virtual drive

Print Quality

Quality Description:

Top quality diagrams and instructions

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

Installation Requirements

Os Windows 2000:

Windows 2000 Pro SP3 & SP4 32 Bit, Pentium 166 MHz, 48 MB RAM, 3 GB Free HDD

Os Windows Xp:

Windows XP Pro SP2 32 Bit, Pentium II 300 MHz, 64 MB RAM, 3 GB Free HDD

Os Compatibility Warning:

Not working on 64 Bit OS, Windows 8, Windows 10

Installation Instructions

Mode Selection:

Choose STANDALONE installation mode

Credentials:

User Name: TIS, Password: (BLANK/NONE)

Process Notes:

Installation may take a long time; do not force quit to avoid corruption.

⚙️ Engine Specifications

Primary Engine

Engine Options:

Typically offered with 2.0L and 2.5L (petrol) and 2.0L (diesel) engines. Specific engine codes not listed in product description but covered by the manual.

Performance

Typical Horsepower Range:

115-130 hp (petrol), 90 hp (diesel) - exact figures vary by engine option.

Typical Torque Range:

170-190 Nm (petrol), 185 Nm (diesel) - exact figures vary by engine option.

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) for petrol engines, Direct Injection for diesel engines (common rail or indirect injection depending on specific engine).

Fuel Type:

Unleaded Petrol (for petrol engines), Diesel (for diesel engines)

Engine Mechanical

Cylinder Count:

4-cylinder (inline)

Engine Lubrication And Cooling

Lubrication System:

Pressurized wet sump lubrication system

Cooling System:

Liquid-cooled, pressurized system with thermostat and fan

🔧 Transmission

Standard

Transmission Type:

Typically offered with manual and automatic transmissions. Specific gear ratios are detailed in the manual.

Optional

Automatic Transmission:

Available on most engine variants, likely a 4-speed automatic.

Features

Clutch Type:

Hydraulically operated single dry plate clutch (for manual transmission)

Gearbox Maintenance:

Manual transmission fluid (MTF) and automatic transmission fluid (ATF) change intervals and specifications are detailed.

📐 Dimensions

Exterior

Body Style:

MPV (Multi-Purpose Vehicle)

Door Configuration:

Typically 5-door configuration with sliding rear doors for easier access.

Cargo

Cargo Volume:

Significant cargo space, configurable with folding/removable rear seats. Exact volumes are detailed in the manual.

Weights

Curb Weight:

Varies by engine and specification, generally around 1600-1800 kg.

🛡️ Safety Features

Ratings

Crash Test Performance:

Specific Euro NCAP ratings for the Sintra model year are not readily available, but as a GM U-body vehicle of that era, it would have incorporated standard safety features of the time.

Active Features

Braking System:

Front ventilated discs, rear solid discs. ABS (Anti-lock Braking System) often standard or optional.

Steering:

Power assisted steering (likely hydraulic)

Passive Features

Airbags:

Driver and front passenger airbags typically standard.

Seatbelts:

Three-point seatbelts with pretensioners for front seats.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player. Manual covers system operation and potential troubleshooting.

Driver Assistance

Anti-lock Braking System (ABS) availability varies by trim and options. Manual details system operation and diagnosis.

Connectivity

Wiring Diagrams:

Includes comprehensive wiring diagrams for all electrical systems, crucial for diagnosing and repairing connectivity issues.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000-15,000 miles or 12 months, depending on driving conditions. Manual will provide exact recommendations.

Air Filter Replacement:

Recommended every 20,000-30,000 miles or as per inspection.

Spark Plug Replacement:

Varies by engine type (e.g., copper vs. platinum/iridium), typically 30,000-60,000 miles. Manual provides specifics.

Fluid Specifications

Engine Oil Type:

API SJ or higher, viscosity typically 10W-40 or 5W-40 depending on climate. Consult manual for exact API classification and viscosity.

Coolant Type:

Ethylene glycol-based coolant, typically purple or orange. DexCool or equivalent GM-approved coolant recommended. Check manual for specific OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Manual specifies the exact requirement.

Transmission Fluid Type Manual:

GL-4 specification gear oil, viscosity typically 75W-90 or 80W-90. Manual confirms.

Transmission Fluid Type Automatic:

Dexron III or equivalent GM-approved ATF. Manual confirms.

Known Issues

Common Problems:

While not explicitly stated in the product description, common issues for vehicles of this era and platform might include EGR valve issues, starter motor problems, suspension wear, minor electrical gremlins, and potential catalytic converter issues. The manual would provide diagnostic procedures.

📚 Vehicle History

Brand Heritage

Vauxhall Heritage:

Vauxhall, a British automotive manufacturer, has a long history dating back to the late 19th century, known for producing reliable and practical vehicles.

Model Evolution

Sintra Development:

The Vauxhall Sintra was a rebadged version of the Opel Sintra, which was part of General Motors' global U-body platform. It was designed to compete in the burgeoning MPV market.

Production

Manufacturing Location:

The GM U-body platform vehicles, including the Sintra, were manufactured in various GM plants globally, often including Belgium (GM Antwerpen).

Production Years:

1996-1999 for the Vauxhall Sintra specifically.

🏆 Awards & Recognition

Recognitions

Automotive Awards:

No specific major awards are prominently associated with the Vauxhall Sintra model during its production run. Its success was more in its practicality and market positioning.