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Volkswagen Corrado G60 VR6 Repair Manual 1990-1994

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🏷️ Basic Information Identification Make: Volkswagen Model: Corrado Product Name: Volkswagen Corrado G60 VR6 Repair Manual 1990-1994 Product Description: Volkswagen Corrado G60,VR6,SLC Official Factory Repair Manual 1990-1994 Generation Model Generation Code: Type 53i Codes Engine Code G60: PG Engine Code Vr6: AAA (North American Spec) 👋 Introduction Market Position Product Offering: Official Factory Repair Manual equivalent for the Volkswagen Corrado Target Audience: Volkswagen Corrado owners, independent repair shops, enthusiasts Competitive Analysis Alternatives To Factory Cdrom: Provides equivalent content to costly Factory Shop Manual CD-ROMs Key Features Content Advantage: COMPLETE workshop service/repair manual, no need to buy multiple sources Accessibility: Works on all PC-based Windows operating systems and Mac Visual Aids: Includes numerous pictures and diagrams 📋 Manual Details Coverage Areas Covered Years: 1990, 1991, 1992, 1993, 1994 Covered Engine Variants: G60 (1.8L Supercharged), VR6 (2.8L Naturally Aspirated) Covered Models: Corrado G60, Corrado VR6, Corrado SLC Page Count Estimated Page Count: Extensive (Specific number not provided, but described as comprehensive workshop service manual) Manual Type Manual Type: Complete Workshop Service / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, forced induction (G60), emission control Transmission Systems: Manual transmission (02A), Automatic transmission (optional, likely 096), clutch system, driveline Braking Systems: Hydraulic system, front and rear disc brakes, ABS (if equipped) Suspension Steering: Front and rear suspension, steering gear, power steering system Electrical Systems: 12V electrical system, battery, alternator, starter, lighting, instruments, comfort modules, engine management electronics, wiring diagrams HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system components and servicing Body Chassis: Body panels, interior trim, chassis components, glass, doors, safety restraints Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, inspections Repair Procedures: Detailed step-by-step repair instructions for all major components Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding Overhaul Rebuild: Engine, transmission, and component rebuild procedures Electrical Troubleshooting: Wiring diagram interpretation and electrical fault diagnosis Technical Depth Depth Of Coverage: Comprehensive, factory-level technical information for rebuilding and maintenance Diagnostic Tools: Information applicable to factory diagnostic tools and common aftermarket scanners 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable sections or full manual Binding Type Binding Method: Digital (email delivery, no physical binding) Paper Type Paper Quality: N/A (Digital Format) File Features Searchability: Searchable text content within the PDF Media Type: Digital Download (Email Delivery) ⚙️ Engine Specifications Primary Engine G60 Engine Type G60: Inline 4-Cylinder, 1.8L (1781cc) Aspiration G60: Supercharged (G-Lader) Bore X Stroke G60: 81.0 mm x 86.4 mm Compression Ratio G60: 8.0:1 Power Output G60: 160 PS (158 hp) @ 5600 rpm Torque G60: 205 Nm (151 lb-ft) @ 4000 rpm Primary Engine Vr6 Engine Type Vr6: VR6 (Narrow-Angle V6), 2.8L (2791cc) Aspiration Vr6: Naturally Aspirated Bore X Stroke Vr6: 81.0 mm x 90.3 mm Compression Ratio Vr6: 10.0:1 Power Output Vr6: 178 hp (130 kW) @ 5800 rpm (US Spec) Torque Vr6: 235 Nm (173 lb-ft) @ 4200 rpm (US Spec) Fuel System Fuel System G60: Digifant Electronic Fuel Injection Fuel System Vr6: Digifant Electronic Fuel Injection 🔧 Transmission Standard Transmission Type G60: 5-speed Manual (02A Gearbox) Transmission Type Vr6: 5-speed Manual (02A Gearbox) Optional Optional Transmission Type: 4-speed Automatic (likely 096 gearbox for VR6) Features Clutch Type Manual: Hydraulic, single-plate dry clutch 📐 Dimensions Exterior Wheelbase: 2,470 mm (97.2 in) Length: 4,047 mm (159.3 in) Width: 1,690 mm (66.5 in) Height: 1,320 mm (52.0 in) Weights Curb Weight G60: Approx. 1,230 kg (2,712 lbs) Curb Weight Vr6: Approx. 1,360 kg (2,998 lbs) 🛡️ Safety Features Ratings Crash Test Data: While specific NHTSA/Euro NCAP ratings for these years may be scarce, the Corrado featured a robust chassis and safety cage common to VWs of the era. Active Features Braking System: Four-wheel disc brakes, optional ABS Passive Features Airbags: Driver's side airbag standard from approximately 1991/1992 onwards. Seat Belts: Three-point inertia-reel seatbelts front and rear 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM cassette stereo systems, often with upgraded speaker options. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on many models. Connectivity Cruise Control: Standard on most models, electronic cruise control system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 12 months, whichever comes first (refer to manual for exact specification) Timing Belt Replacement: Recommended every 60,000 miles or 4 years for VR6; G60 has a serpentine belt system (refer to manual for exact specification) Fluid Specifications Engine Oil G60: API SG, SAE 5W-30 or 5W-40 (synthetic recommended) Engine Oil Vr6: API SG/SH, SAE 5W-30 or 5W-40 (synthetic recommended) Coolant Type: G11 (Blue/Green) Antifreeze/Coolant Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: G50 / G52 (for 02A) - VW 501 50 Specification Gear Oil (e.g., SAE 75W-90) Transmission Fluid Automatic: G 009 300 (or equivalent...
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Volkswagen Corrado G60 VR6 Repair Manual 1990-1994
🏷️ Basic Information
Identification
Make:
Volkswagen
Model:
Corrado
Product Name:
Volkswagen Corrado G60 VR6 Repair Manual 1990-1994
Product Description:
Volkswagen Corrado G60,VR6,SLC Official Factory Repair Manual 1990-1994
Generation
Model Generation Code:
Type 53i
Codes
Engine Code G60:
PG
Engine Code Vr6:
AAA (North American Spec)
👋 Introduction
Market Position
Product Offering:
Official Factory Repair Manual equivalent for the Volkswagen Corrado
Target Audience:
Volkswagen Corrado owners, independent repair shops, enthusiasts
Competitive Analysis
Alternatives To Factory Cdrom:
Provides equivalent content to costly Factory Shop Manual CD-ROMs
Key Features
Content Advantage:
COMPLETE workshop service/repair manual, no need to buy multiple sources
Accessibility:
Works on all PC-based Windows operating systems and Mac
Visual Aids:
Includes numerous pictures and diagrams
📋 Manual Details
Coverage Areas
Covered Years:
1990, 1991, 1992, 1993, 1994
Covered Engine Variants:
G60 (1.8L Supercharged), VR6 (2.8L Naturally Aspirated)
Covered Models:
Corrado G60, Corrado VR6, Corrado SLC
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but described as comprehensive workshop service manual)
Manual Type
Manual Type:
Complete Workshop Service / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection, ignition, forced induction (G60), emission control
Transmission Systems:
Manual transmission (02A), Automatic transmission (optional, likely 096), clutch system, driveline
Braking Systems:
Hydraulic system, front and rear disc brakes, ABS (if equipped)
Suspension Steering:
Front and rear suspension, steering gear, power steering system
Electrical Systems:
12V electrical system, battery, alternator, starter, lighting, instruments, comfort modules, engine management electronics, wiring diagrams
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system components and servicing
Body Chassis:
Body panels, interior trim, chassis components, glass, doors, safety restraints
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair Procedures:
Detailed step-by-step repair instructions for all major components
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding
Overhaul Rebuild:
Engine, transmission, and component rebuild procedures
Electrical Troubleshooting:
Wiring diagram interpretation and electrical fault diagnosis
Technical Depth
Depth Of Coverage:
Comprehensive, factory-level technical information for rebuilding and maintenance
Diagnostic Tools:
Information applicable to factory diagnostic tools and common aftermarket scanners
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable sections or full manual
Binding Type
Binding Method:
Digital (email delivery, no physical binding)
Paper Type
Paper Quality:
N/A (Digital Format)
File Features
Searchability:
Searchable text content within the PDF
Media Type:
Digital Download (Email Delivery)
⚙️ Engine Specifications
Primary Engine G60
Engine Type G60:
Inline 4-Cylinder, 1.8L (1781cc)
Aspiration G60:
Supercharged (G-Lader)
Bore X Stroke G60:
81.0 mm x 86.4 mm
Compression Ratio G60:
8.0:1
Power Output G60:
160 PS (158 hp) @ 5600 rpm
Torque G60:
205 Nm (151 lb-ft) @ 4000 rpm
Primary Engine Vr6
Engine Type Vr6:
VR6 (Narrow-Angle V6), 2.8L (2791cc)
Aspiration Vr6:
Naturally Aspirated
Bore X Stroke Vr6:
81.0 mm x 90.3 mm
Compression Ratio Vr6:
10.0:1
Power Output Vr6:
178 hp (130 kW) @ 5800 rpm (US Spec)
Torque Vr6:
235 Nm (173 lb-ft) @ 4200 rpm (US Spec)
Fuel System
Fuel System G60:
Digifant Electronic Fuel Injection
Fuel System Vr6:
Digifant Electronic Fuel Injection
🔧 Transmission
Standard
Transmission Type G60:
5-speed Manual (02A Gearbox)
Transmission Type Vr6:
5-speed Manual (02A Gearbox)
Optional
Optional Transmission Type:
4-speed Automatic (likely 096 gearbox for VR6)
Features
Clutch Type Manual:
Hydraulic, single-plate dry clutch
📐 Dimensions
Exterior
Wheelbase:
2,470 mm (97.2 in)
Length:
4,047 mm (159.3 in)
Width:
1,690 mm (66.5 in)
Height:
1,320 mm (52.0 in)
Weights
Curb Weight G60:
Approx. 1,230 kg (2,712 lbs)
Curb Weight Vr6:
Approx. 1,360 kg (2,998 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
While specific NHTSA/Euro NCAP ratings for these years may be scarce, the Corrado featured a robust chassis and safety cage common to VWs of the era.
Active Features
Braking System:
Four-wheel disc brakes, optional ABS
Passive Features
Airbags:
Driver's side airbag standard from approximately 1991/1992 onwards.
Seat Belts:
Three-point inertia-reel seatbelts front and rear
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM cassette stereo systems, often with upgraded speaker options.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on many models.
Connectivity
Cruise Control:
Standard on most models, electronic cruise control system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, whichever comes first (refer to manual for exact specification)
Timing Belt Replacement:
Recommended every 60,000 miles or 4 years for VR6; G60 has a serpentine belt system (refer to manual for exact specification)
Fluid Specifications
Engine Oil G60:
API SG, SAE 5W-30 or 5W-40 (synthetic recommended)
Engine Oil Vr6:
API SG/SH, SAE 5W-30 or 5W-40 (synthetic recommended)
Coolant Type:
G11 (Blue/Green) Antifreeze/Coolant
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
G50 / G52 (for 02A) - VW 501 50 Specification Gear Oil (e.g., SAE 75W-90)
Transmission Fluid Automatic:
G 009 300 (or equivalent ATF)
Known Issues
G60 Supercharger:
G-Lader lifespan and maintenance, potential for wear or failure if not serviced correctly.
Vr6 Maintenance:
Potential for oil leaks, vacuum hose degradation, and timing chain tensioner issues (though less common than later VR6s).
Body Corrosion:
Common vulnerability in wheel wells, rocker panels, and around windows.
Electrical Gremlins:
Aging wiring harnesses and connectors can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Volkswagen Design Philosophy:
Known for build quality, engineering, and a blend of practicality and sportiness.
Model Evolution
Corrado Concept:
Designed as a successor to the Scirocco, emphasizing advanced technology and styling.
G60 Introduction:
Introduced in 1988 (Europe), featuring the innovative G-Lader supercharger.
Vr6 Introduction:
Launched in 1991 (US), introducing the potent 2.8L VR6 engine.
Production
Production Period:
1988-1995
Manufacturing Location:
Emden, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Often praised for its distinctive styling, advanced engineering (especially the VR6), and engaging driving dynamics.
Car And Driver Review:
Recognized by automotive publications for its performance and handling characteristics.
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