🏷️ Basic Information Identification Make: Volkswagen Model: Jetta, Golf, GTI Covered Model Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Generations Covered: This manual is suitable for the MK4 generation of the Jetta, Golf, and GTI (1999-2005). Codes Engine Code: 2.8 Liter VR6 4V (AGG, AFP) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and professional automotive technicians seeking in-depth repair and maintenance information for VW Jetta, Golf, and GTI models. Competitive Analysis Value Proposition: Provides dealership-level diagnostic and repair information, enabling cost-effective maintenance and repairs. Key Features Features: Comprehensive coverage, detailed diagrams, specific technical data, professional-grade information. 📋 Manual Details Coverage Areas Manual Type: Complete Factory Service Manual (FSM) / Repair Manual Language: English Format: PDF Download Delivery Method: Software Database Download Page Count Estimated Page Count: Thousands (typical for a complete FSM) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul procedures, component inspection, and assembly. Engine Lubrication And Cooling: Oil pump, oil pan, radiator, radiator fan, oil cooler, coolant hoses, water pump, thermostat, and all related systems. Engine Fuel And Emission Control: Fuel pump, fuel filter, fuel injectors, catalytic converter, oxygen sensors, PCV system, intake manifold, exhaust manifold, and emissions regulations. Drivetrain: Clutch, manual transmission, automatic transmission, propeller shaft, differential carrier, front axle, rear axle, and associated components. Suspension And Steering: Front suspension, rear suspension, steering system, steering wheel, steering column, power steering system. Brakes: Brake system diagnostics, repair, rotor replacement, brake pad replacement, brake fluid, ABS system. Electrical System: Complete wiring diagrams, component testing, starter, alternator, ignition system, sensors, relays, fuses, lighting systems (headlights, taillights, fog lights, interior lighting). Body And Trim: Body panels, doors, hood, bumpers, interior trim, dashboard, door panels, headliner, upholstery, emblems, grilles, hinges, latches. HVAC: Heater system, air conditioning system, AC condenser, cabin filter, blower motor, controls. Restraint System: Airbag system diagnostics and repair, seat belts. Accelerator Control: Throttle body, accelerator pedal, cruise control linkage. Fuel And Exhaust Systems: Fuel lines, fuel tank, muffler, downpipe, catalytic converter, exhaust manifold, O2 sensors. Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid changes, tire rotation, filter replacements. Diagnostics: Troubleshooting guides, fault code interpretation, component testing. Repair: Detailed step-by-step repair procedures for all covered systems. Rebuilds: Complete engine and transmission rebuild procedures, including disassembly, inspection, and reassembly. Technical Specifications: Torque specifications, fluid capacities, alignment specifications, timing values, electrical data. Engine Components: Heads, camshaft, valve train, block, pistons, rings, rods, crankshaft, oil pump, motor mounts. Ignition And Starting: Spark plugs, spark plug wires, distributor (if applicable to specific engine variants), ignition coils, starter motor, battery. Fasteners And Gaskets: Installation procedures, torque specifications, gasket types, and replacement guidelines. Machining And Balancing: Cylinder head machining, crankshaft balancing, block preparation, and precision assembly techniques. Lubrication And Cooling Systems Maintenance: Oil changes, coolant flushes, radiator fan replacement, thermostat replacement. Clutch And Transmission Maintenance: Clutch replacement, transmission fluid changes, clutch hydraulic system service. Wheel And Tire Service: Tire rotation, wheel alignment, brake pad and rotor replacement. Wiring And Diagnostics: Wiring diagrams, sensor testing, electrical troubleshooting for all systems. Technical Depth Depth: Comprehensive FSM covering all aspects from basic maintenance to advanced diagnostics and complete component overhauls, mirroring dealership technician manuals. 📊 Manual Specifications File Format Archive Type: RAR Extraction Software: WinRAR (recommended) Document Format: PDF Searchability: Likely text-searchable PDF (standard for FSMs) Print Quality Quality: Professional grade, suitable for printing high-quality diagrams and text. Binding Type Binding: Not applicable (digital download) Paper Type Paper: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Type: 2.8 Liter VR6 4V Engine Code Examples: AGG, AFP Bore X Stroke: 82.0 mm x 90.3 mm (typical for this engine family) Compression Ratio: 10.0:1 (typical) Performance Horsepower: Approximately 201 hp @ 6000 rpm (for 24v VR6, 12v VR6 was lower) Torque: Approximately 207 lb-ft @ 3200 rpm (for 24v VR6, 12v VR6 was lower) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Valvetrain Configuration: 4 Valves per cylinder, DOHC (Double Overhead Camshaft) Cylinder Head Material: Aluminum Engine Block Material: Cast Iron Timing Timing Mechanism: Timing Chain (for VR6 engines) 🔧 Transmission Standard Transmission Types: Manual and Automatic Transmissions Manual Transmission Gears: 5-Speed Manual (typical) Optional Automatic Transmission Gears: 4-Speed Automatic (typical) Features Clutch Type: Single dry plate, hydraulically actuated (for manual) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for exact specs) Automatic Transmission Fluid: G 052 162 A2 (VW Specification) or equivalent ATF (check manual for exact specs) 📐 Dimensions Exterior Body Styles: 4-door Sedan (Jetta), 2-door Hatchback (Golf), 4-door Hatchback (Golf, GTI) Weights Curb Weight: Varies by model, typically 3100-3400 lbs (for Jetta/Golf) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4-star (for 1999-2004 models) IIHS Side Impact Rating: Good (for many models in this range) Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control System (TCS) Passive Features Passive Safety: Front airbags, side airbags (optional/standard...