🏷️ Basic Information Identification Make: Volvo Model: S60 Generation Generation Name: First Generation (P2 platform) Production Years: 2000-2009 Codes Platform Code: P2 👋 Introduction Market Position Vehicle Segment: Compact Executive Sedan Key Selling Points: Safety, comfort, distinctive Scandinavian design, performance options. Competitive Analysis Primary Competitors: BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Acura TL, Lexus IS. Key Features Manual Value Proposition: Provides comprehensive, step-by-step guidance for DIY enthusiasts and professional mechanics to maintain and repair the Volvo S60 across multiple model years, ensuring accurate and efficient service. Digital Delivery Advantage: Instant download provides immediate access to crucial repair information, eliminating shipping costs and delays. 📋 Manual Details Coverage Areas Covered Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Page Count Total Pages: 30806 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, engine management (ECU), turbocharging (if applicable) Transmission Systems: Manual transmission, automatic transmission, clutch, drivetrain, AWD systems Chassis Systems: Suspension (front and rear), steering, brakes (hydraulic, ABS, EBD), wheels and tires Electrical Systems: 12V electrical system, battery, charging system, starting system, lighting, instrument cluster, body control modules, infotainment, safety systems (SRS) Body And Interior: Body panels, doors, windows, seats, climate control (HVAC), interior trim, safety restraints Procedures Included Diagnostic Procedures: Troubleshooting guides, fault code interpretation, testing procedures for various systems Maintenance Procedures: Scheduled maintenance, oil changes, fluid flushes, filter replacements, spark plug replacement, belt replacement Repair Procedures: Removal, disassembly, assembly, installation of all major components and systems Adjustment Procedures: Alignment checks, brake adjustments, clutch adjustments, electrical component calibration Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork repairs. Diagrams And Illustrations: Pictorial diagrams, exploded views, detailed illustrations, wiring schematics, and photos are extensively used. Special Tools: Identification and usage instructions for specific Volvo special service tools. Torque Specifications: Detailed torque values for all critical fasteners and assemblies. Wear Limits: Specifications for allowable wear on critical components. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable. Readability: High, designed for clear reading and easy navigation on Windows, Mac, and Linux OS. Requires Adobe Reader. Binding Type Binding Method: Digital Download (no physical binding) Paper Type Digital Paper Emulation: Simulates professional workshop manual quality with clear typography and high-resolution images. ⚙️ Engine Specifications Primary Engine Engine Family Common: Volvo 'B52' inline-5 cylinder engine Performance Engine Variants Covered: 2.0L, 2.3L Turbo (T5), 2.4L, 2.4L Turbo (T5, T5 AWD), 2.5L Turbo (T5, T5 AWD, R) Horsepower Range: Approximately 163 hp to 300 hp (depending on engine and tuning) Torque Range: Approximately 230 Nm to 400 Nm (depending on engine and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating specified in manual) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual (M56) Optional Optional Transmission Type: 5-speed Geartronic automatic transmission (AW55-50SN/AW55-51SN) Features AWD Availability: All-Wheel Drive (AWD) was available, particularly with turbo-charged engines, utilizing a Haldex clutch system. 📐 Dimensions Exterior Length: Approx. 4606 mm (181.3 in) Width: Approx. 1762 mm (69.4 in) Height: Approx. 1424 mm (56.1 in) Weights Curb Weight Range: Approx. 1450 kg - 1650 kg (depending on engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (for driver and front passenger in many configurations) IIHS Top Safety Pick: The S60 consistently performed well in IIHS crash tests for its era, often earning 'Good' ratings. Active Features Active Safety Systems: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), DSTC (Dynamic Stability and Traction Control), TRACS (Traction Control System). Passive Features Passive Safety Features: Whiplash Protection System (WHIPS), Side Impact Protection System (SIPS), inflatable side curtain airbags (IC), front airbags, seatbelt pretensioners. 💡 Technology Features Infotainment Infotainment System: Premium audio systems (e.g., Dynaudio), optional navigation systems, CD players, and early forms of Bluetooth integration were available depending on trim and year. Driver Assistance Driver Assistance Features: Cruise control, parking assist sensors (rear), rain-sensing wipers (on some models). Connectivity Connectivity Options: OnStar integration was available in certain markets during this period. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 to 10,000 miles (12,000-16,000 km) or 12 months, depending on driving conditions and oil type used (refer to manual for exact specifications). Timing Belt Replacement: For most engines, timing belt replacement is recommended every 90,000 to 105,000 miles (145,000-170,000 km) or 7-10 years. Some later models may have timing chains. Fluid Specifications Engine Oil Type: Refer to the manual for specific viscosity grades, such as 0W-30, 5W-30, or 5W-40 synthetic oil, often meeting ACEA A5/B5 specifications. Coolant Type: Volvo blue or green coolant concentrate (ethylene glycol based) mixed with distilled water. Automatic Transmission Fluid: Specific ATF like JWS 3309 (T-IV) or equivalent is...