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Basic Information Identification Make: Hisun Model: ATV 450 Model Variant: ATV 450 Year: 2008-2012 Product Type: Service Repair Workshop Manual Delivery Method: PDF Download Product Name: HISUN 450ATV 2 Service...

Type: Atv

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Sku: 44748

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Description

Basic Information
Identification
Make:	Hisun
Model:	ATV 450
Model Variant:	ATV 450
Year:	2008-2012
Product Type:	Service Repair Workshop Manual
Delivery Method:	PDF Download
Product Name:	HISUN 450ATV 2 Service Repair Manual 2008-2012 PDF Download

Introduction
Market Position
Target Audience:	Owners and technicians requiring in-depth repair and maintenance information for Hisun 450ATV models from 2008-2012.
Competitive Analysis
Value Proposition:	Offers professional-grade repair data at a fraction of the cost of dealer-provided service, enabling immediate DIY repairs.
Key Features
Completeness:	Comprehensive 'A-Z' coverage for all repairs, ensuring no major topic is left out.
Accessibility:	Instant download in PDF format for immediate access and use, facilitating same-day repairs.
Quality:	Professional quality information designed for accuracy and ease of use, mirroring dealer technician resources.

Manual Details
Coverage Areas
General Coverage:	All repairs covered A-Z, all models covered within the specified year range.
Specific Systems:	Engine, Clutch, Transmissions, Cooling Systems, Fuel System, Exhaust System, Ignition System, Electrical System, Brakes, Brake Assembly, Wheels, Tires, Steering, Suspension, Frame, Bodywork, Wiring Diagrams, Fault Finding/Troubleshooting.
Page Count
Estimated Page Count:	Not explicitly stated, but described as 'Full & Complete' and 'Great Detail', suggesting a comprehensive document.
Manual Type
Type:	Service Repair Workshop Manual
Intended User:	Professionals and DIY mechanics.
Language
Language:	English (implied by product description and typical for such manuals)
Format
File Format:	PDF (Portable Document Format)
Compatibility:	Works on all operating systems (Windows 95, 98, 2000, Me, Xp, Vista, Windows 7, 8, etc., PC & MAC Compatible).

Manual Coverage
Systems Covered
Powertrain:	Detailed coverage of engine internal components, clutch operation, transmission (gearbox) maintenance and repair, and cooling system servicing.
Fuel And Exhaust:	Comprehensive instructions for fuel system maintenance, carburetor or fuel injection system servicing, and exhaust system inspection and repair.
Electrical And Ignition:	Includes ignition system components, battery maintenance, starter motor, charging system, lighting, and detailed wiring diagrams for electrical fault finding.
Chassis:	Covers all aspects of the chassis, including brakes, brake assembly, wheel and tire servicing, steering system components, and suspension system maintenance.
Bodywork:	Information on frame structure and body panel repairs or maintenance.
Procedures Included
Maintenance:	Routine maintenance tasks, lubrication schedules, filter changes, and fluid level checks.
Diagnostics And Troubleshooting:	Extensive fault-finding procedures, symptom-based troubleshooting guides, and diagnostic techniques.
Repair And Rebuild:	Step-by-step instructions for engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, and electrical system repairs.
Technical Data:	Specifications for torques, clearances, fluid types, and capacities.
Technical Depth
Depth:	Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds, suitable for professional technicians.
Visual Aid
Illustrations:	Includes high-quality pictures and diagrams to aid understanding of procedures and component identification.

Manual Specifications
File Format
PDF Quality:	High quality, described as 'Easy To Read' and containing 'Lots of High Quality Pictures & Diagrams'.
Searchability:	PDF format typically allows for text searching, enhancing usability for finding specific information.
Print Quality
Printable:	PDF format is generally printable, allowing users to create hard copies for workshop use.
Binding Type
Binding:	N/A (Digital Download - PDF)
Paper Type
Paper Type:	N/A (Digital Download - PDF)

Engine Specifications
Primary Engine
Engine Type:	Single-cylinder, 4-stroke (typical for this class of ATV, though specific configuration not provided)
Engine Type
Displacement:	Approximately 450cc (indicated by model name '450ATV'). Specific bore, stroke, and compression ratio would be detailed within the manual.
Cooling System:	Liquid-cooled (typical for 450cc ATVs, details on radiator, fan, coolant type, and capacity are within the manual).
Performance
Horsepower:	Specifications for horsepower and torque would be detailed in the manual. Typically in the range of 30-40 HP for this displacement class.
Fuel System
Fuel Delivery:	Likely Carbureted or Electronic Fuel Injection (EFI). The manual will detail specific fuel system components, adjustments, and diagnostics.
Maintenance Items
Oil Type:	Manual will specify recommended engine oil viscosity and API service classification (e.g., SAE 10W-40 API SG or higher).
Oil Capacity:	Manual will provide precise engine oil capacity with and without filter change.
Spark Plug Type:	Manual will list the correct spark plug model, gap specification, and torque for installation.

Transmission
Standard
Type:	Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse (typical for this ATV class). Specifics on belt maintenance, variator, and clutch operation are included.
Optional
Optional Transmission:	N/A (Assumed single transmission type for the 450ATV model).
Features
Gear Selection:	Automatic selection of gear ratios via CVT. Manual will detail how to engage drive, neutral, and reverse.
Maintenance Items
Transmission Fluid Type:	Manual will specify the correct type of transmission fluid (e.g., specific ATV transmission oil or general-purpose gear oil) and its capacity.

Dimensions
Exterior
Length:	Specific dimensions (L x W x H) would be detailed in the manual, typically around 2100-2300mm L x 1100-1200mm W x 1200-1300mm H.
Weights
Dry Weight:	Specific dry weight figures would be available in the manual, likely in the range of 280-320 kg.
Payload Capacity:	Manual will detail front and rear rack load capacities and total towing capacity.
Tires And Wheels
Front Tire Size:	Manual will specify recommended front tire sizes (e.g., AT25x8-12).
Rear Tire Size:	Manual will specify recommended rear tire sizes (e.g., AT25x10-12).
Wheel Bolt Pattern:	Manual will detail the wheel bolt pattern and lug nut specifications.

Safety Features
Ratings
Safety Standards:	While formal crash ratings are not applicable to ATVs in the same way as cars, the manual will cover safety-related operating procedures and component safety checks.
Active Features
Braking System:	Detailed coverage of front and rear brake systems (e.g., hydraulic disc brakes), including pad replacement, caliper maintenance, and fluid bleeding procedures. Manual will specify brake fluid type (e.g., DOT 3 or DOT 4).
Passive Features
Frame Construction:	Information on frame integrity and maintenance to ensure structural safety.
Operating Procedures
Safe Operation:	The manual emphasizes correct operating procedures for safe use, including pre-ride checks and understanding vehicle behavior.

Technology Features
Infotainment
Instrument Panel:	Details on the instrument cluster (speedometer, odometer, fuel gauge, indicator lights) and its functions would be covered in the electrical section.
Driver Assistance
Braking Assist:	While not typical, any ABS or related braking technology would be detailed. More commonly, the manual will cover proper braking technique.
Connectivity
Electrical Systems:	Comprehensive coverage of the electrical system, including battery, starter, charging system, lighting, and accessory power sources, aided by detailed wiring diagrams.

Maintenance
Service Intervals
Oil Change Interval:	Manual will specify recommended intervals for engine oil and filter changes, typically every 100-200 operating hours or annually, whichever comes first.
Air Filter Cleaning:	Details on cleaning or replacing the air filter at specified intervals, crucial for engine performance and longevity.
Spark Plug Replacement:	Recommended intervals for spark plug inspection and replacement.
Fluid Specifications
Coolant Type:	Manual will specify the correct type of antifreeze/coolant (e.g., ethylene glycol-based, specific color or type) and the correct mixture ratio.
Brake Fluid Type:	Manual will specify the DOT classification for brake fluid (e.g., DOT 3 or DOT 4).
Grease Type:	Recommendations for lubrication points and the type of grease to be used.
Known Issues
Common Wear Items:	The manual will implicitly cover common wear items like brake pads, tires, drive belts, and suspension bushings, with detailed replacement procedures.
Diagnostic Codes
Fault Codes:	If the ATV is equipped with a diagnostic port, the manual may list diagnostic trouble codes (DTCs) and their meanings, aiding in troubleshooting.

Vehicle History
Brand Heritage
Hisun Overview:	Hisun Motors Corporation is a Chinese manufacturer known for producing ATVs, UTVs, motorcycles, and other powersports vehicles. The company has been involved in OEM manufacturing for other brands as well.
Model Evolution
450Atv Lineage:	The 450ATV model likely represents Hisun's entry into the mid-size utility ATV market during the late 2000s. Specific year-to-year changes within the 2008-2012 range would be detailed in technical bulletins or implicitly covered by model year variations in the manual.
Production
Manufacturing Location:	Hisun vehicles are manufactured in China.

Awards & Recognition
Recognitions
Product Quality:	The manual's description implies a high standard ('Professional Quality Information!'), positioning it as a reliable resource comparable to industry professional tools.