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Yamaha ATV 700 Grizzly 2006-2012 Service Repair Manual

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The Grizzly 700 ATV, produced from 2006 to 2012, is a high-performance utility vehicle engineered for demanding off-road use. It features a powerful 686cc liquid-cooled engine, renowned Ultramatic® CVT transmission, and an On-Command® 4WD system with differential lock, all contributing to its exceptional torque and reliable performance. The independent front and rear suspension, combined with Electric Power Steering (EPS), provides superior comfort and control across varied terrain, making it a favored choice for off-road enthusiasts, hunters, and those requiring rugged capability. The reputation for robust construction and innovative powersports technology is clearly evident in the Grizzly 700's design and capabilities. This factory service repair manual provides comprehensive guidance for the maintenance, diagnostics, and repair of Grizzly 700 ATVs from 2006-2012. It covers essential systems including the engine, cooling, fuel injection, drivetrain, chassis, and electrical components, detailing routine maintenance procedures, in-depth repair instructions, and troubleshooting guidance for common issues. With extensive technical specifications, schematics, and diagnostic procedures, this manual is an indispensable resource for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Variant: ATV Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Engine Code: 4-stroke, DOHC, 4-valve, liquid-cooled, 686cc 👋 Introduction Market Position Segment: High-performance, utility-focused ATV Target Audience: Off-road enthusiasts, hunters, farmers, recreational riders seeking rugged capability Competitive Analysis Key Competitors: Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Can-Am Outlander Key Features Engine Power: Powerful 686cc engine renowned for torque and reliable performance Drivetrain Technology: Yamaha's Electric Power Steering (EPS) and Ultramatic® CVT transmission 4Wd System: On-Command® 2WD/4WD with Differential Lock Suspension: Independent front and rear suspension for excellent comfort and control Utility Features: Front and rear cargo racks, tow hitch receiver 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Yamaha Grizzly 700 ATVs Secondary Coverage: Maintenance, diagnostics, troubleshooting, technical specifications, schematics Page Count Estimated Page Count: Approximately 500-700 pages (typical for this class of service manual) Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Packaging: WinRAR (for digital download) 📖 Manual Coverage Systems Covered Engine: Internal engine components, top-end, bottom-end, timing, lubrication Cooling System: Radiator, fan, thermostat, coolant flow, pump Fuel Injection System: ECU, injectors, throttle body, sensors, fuel pump, pressure regulation Drive Train: Transmission (CVT), drive shafts, differentials, final drive, wheel hubs, clutches Chassis: Frame, suspension (front and rear), steering, wheels, brakes (hydraulic disc) Electrical: Ignition system, lighting, starting system, charging system, battery, wiring diagrams, ECU diagnostics Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, valve adjustments, fluid level checks Repair Procedures: Engine disassembly/reassembly, transmission overhaul, suspension repair, brake system service Diagnostic Procedures: Step-by-step fault finding for electrical and mechanical issues Adjustment Procedures: Carburetor (if applicable, though this is FI), throttle cable, brakes, suspension settings Technical Depth Depth: In-depth technical repair and overhaul procedures, suitable for professional mechanics and advanced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: PDF Compression Format: WinRAR Print Quality Digital Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Digital Binding: Not Applicable (Digital File) Paper Type Digital Paper: Not Applicable (Digital File) Compatibility Operating Systems: Win95, Win98, WinME, WinXP, Windows Vista, Windows 7, Linux, MAC OS Delivery Delivery Method: Instant Download via Email ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, SOHC, 4-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Cooling System: Liquid-cooled Compression Ratio: 8.1:1 Ignition: TC (Transistor Controlled Ignition) Starter: Electric Performance Horsepower: Approx. 45-50 HP (varies slightly by year and region) Torque: Significant low-end torque optimized for utility and hauling Fuel System Fuel Delivery: Mikuni 41mm throttle body with fuel injection (FI) Fuel Type: Unleaded gasoline (87 octane minimum recommended) Fuel Tank Capacity: 4.76 gal (18 L) 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® V-belt automatic transmission with Hi/Lo range and Reverse Features Drive System: On-Command® 4WD with Electronic Differential Lock Coupling: Wet, centrifugal clutch, gear reduction 📐 Dimensions Exterior Length: 81.5 in (2070 mm) Width: 45.5 in (1155 mm) Height: 49.2 in (1250 mm) Wheelbase: 50.4 in (1280 mm) Ground Clearance: 11.2 in (285 mm) Weights Dry Weight: Approx. 624 lbs (283 kg) Curb Weight: Approx. 667 lbs (303 kg) Towing Capacity: 1322 lbs (600 kg) Rack Load Capacity Front: 99 lbs (45 kg) Rack Load Capacity Rear: 187 lbs (85 kg) 🛡️ Safety Features Ratings Safety Focus: Designed for off-road use, requires proper protective gear and adherence to safe operating practices. Active Features Braking System: Hydraulic disc brakes front and rear, sealed by O-ring Parking Brake: Mechanical, disc type, located on rear wheel Passive Features Ergonomics: Comfortable seating position, accessible controls, Electric Power Steering (EPS) reduces rider fatigue. Lighting: Dual 30W Krypton headlights, 15W brake/taillight 💡 Technology Features...
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Yamaha ATV 700 Grizzly 2006-2012 Service Repair ManualYamaha ATV 700 Grizzly 2006-2012 Service Repair ManualYamaha ATV 700 Grizzly 2006-2012 Service Repair ManualYamaha ATV 700 Grizzly 2006-2012 Service Repair Manual
The Grizzly 700 ATV, produced from 2006 to 2012, is a high-performance utility vehicle engineered for demanding off-road use. It features a powerful 686cc liquid-cooled engine, renowned Ultramatic® CVT transmission, and an On-Command® 4WD system with differential lock, all contributing to its exceptional torque and reliable performance. The independent front and rear suspension, combined with Electric Power Steering (EPS), provides superior comfort and control across varied terrain, making it a favored choice for off-road enthusiasts, hunters, and those requiring rugged capability. The reputation for robust construction and innovative powersports technology is clearly evident in the Grizzly 700's design and capabilities. This factory service repair manual provides comprehensive guidance for the maintenance, diagnostics, and repair of Grizzly 700 ATVs from 2006-2012. It covers essential systems including the engine, cooling, fuel injection, drivetrain, chassis, and electrical components, detailing routine maintenance procedures, in-depth repair instructions, and troubleshooting guidance for common issues. With extensive technical specifications, schematics, and diagnostic procedures, this manual is an indispensable resource for owners and technicians alike, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Variant:
ATV
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Engine Code:
4-stroke, DOHC, 4-valve, liquid-cooled, 686cc
👋 Introduction
Market Position
Segment:
High-performance, utility-focused ATV
Target Audience:
Off-road enthusiasts, hunters, farmers, recreational riders seeking rugged capability
Competitive Analysis
Key Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Can-Am Outlander
Key Features
Engine Power:
Powerful 686cc engine renowned for torque and reliable performance
Drivetrain Technology:
Yamaha's Electric Power Steering (EPS) and Ultramatic® CVT transmission
4Wd System:
On-Command® 2WD/4WD with Differential Lock
Suspension:
Independent front and rear suspension for excellent comfort and control
Utility Features:
Front and rear cargo racks, tow hitch receiver
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Yamaha Grizzly 700 ATVs
Secondary Coverage:
Maintenance, diagnostics, troubleshooting, technical specifications, schematics
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for this class of service manual)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Packaging:
WinRAR (for digital download)
📖 Manual Coverage
Systems Covered
Engine:
Internal engine components, top-end, bottom-end, timing, lubrication
Cooling System:
Radiator, fan, thermostat, coolant flow, pump
Fuel Injection System:
ECU, injectors, throttle body, sensors, fuel pump, pressure regulation
Drive Train:
Transmission (CVT), drive shafts, differentials, final drive, wheel hubs, clutches
Chassis:
Frame, suspension (front and rear), steering, wheels, brakes (hydraulic disc)
Electrical:
Ignition system, lighting, starting system, charging system, battery, wiring diagrams, ECU diagnostics
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, valve adjustments, fluid level checks
Repair Procedures:
Engine disassembly/reassembly, transmission overhaul, suspension repair, brake system service
Diagnostic Procedures:
Step-by-step fault finding for electrical and mechanical issues
Adjustment Procedures:
Carburetor (if applicable, though this is FI), throttle cable, brakes, suspension settings
Technical Depth
Depth:
In-depth technical repair and overhaul procedures, suitable for professional mechanics and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
PDF
Compression Format:
WinRAR
Print Quality
Digital Quality:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Digital Binding:
Not Applicable (Digital File)
Paper Type
Digital Paper:
Not Applicable (Digital File)
Compatibility
Operating Systems:
Win95, Win98, WinME, WinXP, Windows Vista, Windows 7, Linux, MAC OS
Delivery
Delivery Method:
Instant Download via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, SOHC, 4-valve
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Cooling System:
Liquid-cooled
Compression Ratio:
8.1:1
Ignition:
TC (Transistor Controlled Ignition)
Starter:
Electric
Performance
Horsepower:
Approx. 45-50 HP (varies slightly by year and region)
Torque:
Significant low-end torque optimized for utility and hauling
Fuel System
Fuel Delivery:
Mikuni 41mm throttle body with fuel injection (FI)
Fuel Type:
Unleaded gasoline (87 octane minimum recommended)
Fuel Tank Capacity:
4.76 gal (18 L)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with Hi/Lo range and Reverse
Features
Drive System:
On-Command® 4WD with Electronic Differential Lock
Coupling:
Wet, centrifugal clutch, gear reduction
📐 Dimensions
Exterior
Length:
81.5 in (2070 mm)
Width:
45.5 in (1155 mm)
Height:
49.2 in (1250 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
11.2 in (285 mm)
Weights
Dry Weight:
Approx. 624 lbs (283 kg)
Curb Weight:
Approx. 667 lbs (303 kg)
Towing Capacity:
1322 lbs (600 kg)
Rack Load Capacity Front:
99 lbs (45 kg)
Rack Load Capacity Rear:
187 lbs (85 kg)
🛡️ Safety Features
Ratings
Safety Focus:
Designed for off-road use, requires proper protective gear and adherence to safe operating practices.
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed by O-ring
Parking Brake:
Mechanical, disc type, located on rear wheel
Passive Features
Ergonomics:
Comfortable seating position, accessible controls, Electric Power Steering (EPS) reduces rider fatigue.
Lighting:
Dual 30W Krypton headlights, 15W brake/taillight
💡 Technology Features
Infotainment
Display Features:
Digital LCD meter displaying speedometer, odometer, trip meter, hour meter, clock, fuel gauge, AWD indicator, etc.
Driver Assistance
Eps:
Electric Power Steering (EPS) system significantly reduces steering effort, improving rider comfort and control.
Connectivity
Charging System:
12V DC outlet for charging accessories (optional on some models)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months (whichever comes first)
Air Filter Cleaning:
Every 50 hours or 3 months; replace as needed
Spark Plug Inspection:
Every 100 hours or 6 months
Drive Belt Inspection:
Every 100 hours or 6 months; check for wear and tension
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) 10W-40, API SG or higher
Engine Oil Capacity:
Approx. 2.2 L (2.3 US qt) with filter change
Cooling System Coolant:
High-quality ethylene glycol-based antifreeze coolant mixed with distilled water (50:50 ratio)
Final Gear Oil:
Yamalube Gear Oil, SAE 80 API GL-4
Known Issues
Common Wear Item:
Drive belt (CVT) requires periodic inspection and replacement due to wear.
Electrical Component:
Some models may experience issues with CDI units or stators under heavy use or after water submersion.
Fuel System Component:
Fuel injectors can become clogged with debris if fuel quality is poor or maintenance is neglected.
Suspension Component:
Ball joints and tie rod ends are subject to wear from rough terrain and require regular inspection.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Yamaha is renowned for its reliable engines, robust construction, and innovative powersports technology.
Model Evolution
Gn 700 Introduction:
The Grizzly line has a long history of providing capable utility ATVs. The 700 model marked a significant upgrade with its larger engine and advanced features like EPS.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Consistently rated highly by ATV magazines and enthusiasts for its performance, reliability, and utility.
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