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Yamaha DT125 DT125R 1987-1988 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: DT125R Year: 1987-1988 Vehicle Type: Dual-Sport Motorcycle Generation Generation Code: 34X / 4ES 👋 Introduction Market Position Market Segment: Entry-level to mid-range dual-sport motorcycles, popular for off-road riding and light trail use. Competitive Analysis Key Competitors: Honda CR125R, Kawasaki KDX125, Suzuki RM125, KTM 125 EXC of similar eras. Key Features Vehicle Appeal: Known for its lightweight, agile handling, reliable two-stroke engine, and versatility for both on- and off-road use. Manual Value Cost Effectiveness: Inexpensive way to maintain and repair the vehicle compared to professional shop rates. User Base: Targeted at both DIY enthusiasts and professional mechanics seeking detailed repair information. 📋 Manual Details Coverage Areas Manual Title: Yamaha DT125 DT125R 1987-1988 Workshop Service Repair Manual PDF Download Covered Models: Yamaha DT125R Covered Years: 1987, 1988 Page Count Estimated Page Count: 300+ Manual Type Manual Type: Workshop Service Repair Manual / Factory Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, inspection, repair, and reassembly of engine components. Engine Electrical: Comprehensive details on ignition system, charging system, lighting, and starter motor. Emission Control: Specific information related to emission control systems for the applicable model years. Fuel System: Detailed coverage of carburetor system, fuel tank, fuel lines, and fuel pump operation. Suspension System: Front fork and rear monoshock suspension servicing, adjustments, and overhaul procedures. Clutch System: Maintenance, adjustment, and repair of the clutch assembly and actuation mechanism. Transmission: Coverage of the 6-speed manual transaxle, including gear inspection, shift mechanism, and lubrication. Drivetrain: Information on the final drive chain and sprockets, including maintenance and replacement. Steering System: Handlebar, steering stem bearing, and fork alignment servicing. Brake System: Front and rear brake system maintenance, including hydraulic fluid, pad replacement, and caliper servicing. Body Interior Exterior: Fairings, fenders, seat, fuel tank, and other body panel removal, installation, and repair. Body Electrical: Wiring harnesses, switches, controls, lighting, and instrument cluster diagnostics. Restraint System: While primarily a motorcycle, this might refer to user safety recommendations or specific components if applicable. Procedures Included Preventive Maintenance: Detailed schedules and procedures for regular servicing, lubrication, and inspections. Troubleshooting: Systematic diagnostic guides for identifying and resolving common operational issues. Repair And Rebuild: Step-by-step instructions for component removal, overhaul, repair, and reinstallation. Electrical Diagnostics: Includes wiring diagrams and procedures for diagnosing electrical faults. Torque Specifications: Precise torque values for all critical fasteners and bolts. Special Tools: Identification of any specific tools required for certain maintenance or repair tasks. Technical Depth Depth Of Coverage: Comprehensive, suitable for both novice DIY enthusiasts and experienced mechanics. Diagnostic Capability: Extensive troubleshooting sections for diagnosing a wide range of mechanical and electrical issues. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual. Zoom Capability: Yes, allows for zooming in and out of illustrations and diagrams. Binding Type Delivery Method: Instant Download Paper Type Software Requirements: Adobe PDF Reader Compression Requirement: WinZip or similar archive utility Compatibility Operating Systems: Compatible with all versions of Windows and Mac OS ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, reed valve, liquid-cooled Displacement: 124cc Bore X Stroke: 56.4 mm x 50.0 mm Compression Ratio: 7.2:1 (typical) Performance Horsepower: Approx. 20-22 HP @ 8000 RPM (variant dependent) Torque: Approx. 16-18 Nm @ 7000 RPM (variant dependent) Fuel System Carburetor Model: Mikuni VM28SS (typical) Fuel Type: Unleaded gasoline with appropriate 2-stroke oil pre-mix or oil injection system. Lubrication Lubrication Type: Yamaha's Autolube system (oil injection) or manual pre-mix. 🔧 Transmission Standard Transmission Type: Constant mesh 6-speed sequential manual Clutch Type: Wet, multiple disc Features Gear Ratios: Specific gear ratios available within the manual. Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Varies by model year and specific configuration, detailed in manual. Weights Dry Weight: Approx. 110-120 kg (variant dependent) Fuel Tank Capacity: Approx. 10-12 Liters 🛡️ Safety Features Ratings Safety Focus: The manual details safe operating procedures, maintenance for reliable braking and handling. Active Features Braking System: Front: Disc brake; Rear: Drum brake or Disc brake (variant dependent). Passive Features Lighting System: Headlight, taillight, brake light, turn signals (where equipped). 💡 Technology Features Infotainment Instrumentation: Analog speedometer, tachometer, odometer, and indicator lights. Driver Assistance Rider Aids: None in the modern sense; focus is on mechanical simplicity and rider control. Connectivity Electrical System: 12V DC electrical system for ignition, lights, and charging. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific recommendations based on usage, typically 3,000-5,000 km for gearbox oil. Spark Plug Maintenance: Regular inspection and replacement as per manual recommendations, crucial for 2-stroke performance. Fluid Specifications Gearbox Oil Type: Yamalube Gear Oil (or equivalent API GL-4, SAE 80W or 10W-30 transmission oil) - specific viscosity may vary. Coolant Type: Yamaha-specified coolant or a high-quality ethylene glycol-based...
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Yamaha DT125 DT125R 1987-1988 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
DT125R
Year:
1987-1988
Vehicle Type:
Dual-Sport Motorcycle
Generation
Generation Code:
34X / 4ES
👋 Introduction
Market Position
Market Segment:
Entry-level to mid-range dual-sport motorcycles, popular for off-road riding and light trail use.
Competitive Analysis
Key Competitors:
Honda CR125R, Kawasaki KDX125, Suzuki RM125, KTM 125 EXC of similar eras.
Key Features
Vehicle Appeal:
Known for its lightweight, agile handling, reliable two-stroke engine, and versatility for both on- and off-road use.
Manual Value
Cost Effectiveness:
Inexpensive way to maintain and repair the vehicle compared to professional shop rates.
User Base:
Targeted at both DIY enthusiasts and professional mechanics seeking detailed repair information.
📋 Manual Details
Coverage Areas
Manual Title:
Yamaha DT125 DT125R 1987-1988 Workshop Service Repair Manual PDF Download
Covered Models:
Yamaha DT125R
Covered Years:
1987, 1988
Page Count
Estimated Page Count:
300+
Manual Type
Manual Type:
Workshop Service Repair Manual / Factory Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage including disassembly, inspection, repair, and reassembly of engine components.
Engine Electrical:
Comprehensive details on ignition system, charging system, lighting, and starter motor.
Emission Control:
Specific information related to emission control systems for the applicable model years.
Fuel System:
Detailed coverage of carburetor system, fuel tank, fuel lines, and fuel pump operation.
Suspension System:
Front fork and rear monoshock suspension servicing, adjustments, and overhaul procedures.
Clutch System:
Maintenance, adjustment, and repair of the clutch assembly and actuation mechanism.
Transmission:
Coverage of the 6-speed manual transaxle, including gear inspection, shift mechanism, and lubrication.
Drivetrain:
Information on the final drive chain and sprockets, including maintenance and replacement.
Steering System:
Handlebar, steering stem bearing, and fork alignment servicing.
Brake System:
Front and rear brake system maintenance, including hydraulic fluid, pad replacement, and caliper servicing.
Body Interior Exterior:
Fairings, fenders, seat, fuel tank, and other body panel removal, installation, and repair.
Body Electrical:
Wiring harnesses, switches, controls, lighting, and instrument cluster diagnostics.
Restraint System:
While primarily a motorcycle, this might refer to user safety recommendations or specific components if applicable.
Procedures Included
Preventive Maintenance:
Detailed schedules and procedures for regular servicing, lubrication, and inspections.
Troubleshooting:
Systematic diagnostic guides for identifying and resolving common operational issues.
Repair And Rebuild:
Step-by-step instructions for component removal, overhaul, repair, and reinstallation.
Electrical Diagnostics:
Includes wiring diagrams and procedures for diagnosing electrical faults.
Torque Specifications:
Precise torque values for all critical fasteners and bolts.
Special Tools:
Identification of any specific tools required for certain maintenance or repair tasks.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for both novice DIY enthusiasts and experienced mechanics.
Diagnostic Capability:
Extensive troubleshooting sections for diagnosing a wide range of mechanical and electrical issues.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Zoom Capability:
Yes, allows for zooming in and out of illustrations and diagrams.
Binding Type
Delivery Method:
Instant Download
Paper Type
Software Requirements:
Adobe PDF Reader
Compression Requirement:
WinZip or similar archive utility
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, reed valve, liquid-cooled
Displacement:
124cc
Bore X Stroke:
56.4 mm x 50.0 mm
Compression Ratio:
7.2:1 (typical)
Performance
Horsepower:
Approx. 20-22 HP @ 8000 RPM (variant dependent)
Torque:
Approx. 16-18 Nm @ 7000 RPM (variant dependent)
Fuel System
Carburetor Model:
Mikuni VM28SS (typical)
Fuel Type:
Unleaded gasoline with appropriate 2-stroke oil pre-mix or oil injection system.
Lubrication
Lubrication Type:
Yamaha's Autolube system (oil injection) or manual pre-mix.
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed sequential manual
Clutch Type:
Wet, multiple disc
Features
Gear Ratios:
Specific gear ratios available within the manual.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Varies by model year and specific configuration, detailed in manual.
Weights
Dry Weight:
Approx. 110-120 kg (variant dependent)
Fuel Tank Capacity:
Approx. 10-12 Liters
🛡️ Safety Features
Ratings
Safety Focus:
The manual details safe operating procedures, maintenance for reliable braking and handling.
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake or Disc brake (variant dependent).
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals (where equipped).
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, odometer, and indicator lights.
Driver Assistance
Rider Aids:
None in the modern sense; focus is on mechanical simplicity and rider control.
Connectivity
Electrical System:
12V DC electrical system for ignition, lights, and charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific recommendations based on usage, typically 3,000-5,000 km for gearbox oil.
Spark Plug Maintenance:
Regular inspection and replacement as per manual recommendations, crucial for 2-stroke performance.
Fluid Specifications
Gearbox Oil Type:
Yamalube Gear Oil (or equivalent API GL-4, SAE 80W or 10W-30 transmission oil) - specific viscosity may vary.
Coolant Type:
Yamaha-specified coolant or a high-quality ethylene glycol-based coolant with corrosion inhibitors (typically a 50/50 mix).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, piston rings, reed valves, steering head bearings, swingarm bearings, and fork seals.
Carburetor Tuning:
Carburetors can be sensitive to altitude and temperature changes; proper tuning is key for optimal performance.
Exhaust Port Fouling:
Common in 2-strokes, requires periodic cleaning of the exhaust port and power valve (if applicable).
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, established in 1955, has a rich history in motorcycle manufacturing, known for performance and innovation.
Model Evolution
Dt Series Heritage:
The DT series, introduced in the late 1960s, was instrumental in popularizing off-road and dual-sport motorcycles globally.
Production
Production Period:
The DT125R was a key model in Yamaha's dual-sport lineup during the late 1980s.
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