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Yamaha DT250 DT360 DT 250 360 Motorcycle Service Repair Workshop Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Yamaha Model: DT250 / DT360 Codes Vehicle Identification Number Format: While specific VIN formats varied by year and region, typically included a manufacturer code, model code, and serial number. 👋 Introduction Market Position Target Audience: Owners and technicians seeking in-depth knowledge for maintaining and repairing Yamaha DT250 and DT360 motorcycles. Competitive Analysis Manual Advantage: Provides comprehensive, factory-level data, often surpassing generic aftermarket manuals in detail and accuracy for these specific models. Key Features Instant Access: Available for immediate download, eliminating waiting times. No Expiry: Unlimited access and usability without time limitations or renewal fees. Professional Resource: Presents information in a format used by professional mechanics, ensuring clarity and accuracy. 📋 Manual Details Coverage Areas Technical Coverage: Comprehensive repair, servicing, and troubleshooting for Yamaha DT250 and DT360 motorcycles. Model Years Covered: Covers a broad range of DT250 and DT360 models from their respective production eras (specific years should be confirmed with manual content). Page Count Estimated Pages: Hundreds (actual number not specified, but described as extensive). Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine System: Engine disassembly, assembly, tuning, troubleshooting, specifications, and component testing for both 2-stroke engines. Transmission System: Gearbox inspection, repair, clutch operation, and lubrication. Fuel System: Carburetor service, jetting, fuel tank, fuel lines, and petcock operation. Ignition System: CDI ignition troubleshooting, spark plug specifications, and timing. Electrical System: Lighting, wiring diagrams, battery maintenance, charging system (alternator/stator), and troubleshooting electrical faults. Chassis Suspension: Front fork service, rear shock absorber maintenance, swingarm and linkage inspection. Braking System: Drum brake and disc brake (if applicable) adjustment, servicing, and inspection. Wheel Tire Assembly: Wheel bearing service, spoke tension adjustment, and tire replacement. Bodywork Frame: Fender removal/installation, seat, tank, and basic frame inspection. Exhaust System: Inspection and maintenance of the 2-stroke expansion chamber and muffler. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, and spark plug replacement. Troubleshooting Diagnostics: Step-by-step guides for identifying and resolving common mechanical and electrical issues. Engine Rebuild: Detailed procedures for complete engine disassembly, cleaning, inspection, and reassembly, including piston, rings, and crankshaft. Carburetor Tuning: Adjustment of idle speed, mixture, and main jet selection for optimal performance. Electrical System Repair: Component testing, wiring repair, and fuse replacement. Timing Adjustment: Procedures for checking and adjusting ignition timing for optimal engine performance. Clutch Adjustment: Instructions for adjusting clutch lever free play and clutch cable tension. Shock ABSorber Adjustment: Guidance on adjusting rear shock pre-load and damping (if applicable). Wheel Truing: Information on spoke tensioning and wheel truing for maintaining wheel integrity. Technical Depth Depth: Full factory level, suitable for professional mechanics and experienced DIY enthusiasts. Diagrams Photos: Hundreds of detailed photos and exploded diagrams illustrating procedures and component placement. Diagnostic Charts: Includes symptom-to-cause diagnostic charts for efficient troubleshooting. 📊 Manual Specifications File Format File Type: PDF Compatibility: Compatible with Windows and MAC computers. Print Quality Print Capability: Printable (single pages or entire manual). Binding Type Binding Type: N/A (Digital PDF format). Paper Type Paper Type: N/A (Digital PDF format). Licensing Usage License: Lifetime, unlimited use across multiple devices. ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Air-Cooled, Reed Valve (DT250: single cylinder; DT360: single cylinder) Bore X Stroke Dt250: Approx. 66.0 mm x 70.0 mm (specifics may vary slightly by year). Bore X Stroke Dt360: Approx. 74.0 mm x 84.0 mm (specifics may vary slightly by year). Displacement Dt250: 247 cc (cubic centimeters) Displacement Dt360: 357 cc (cubic centimeters) Performance Horsepower Dt250: Typically in the range of 20-25 HP (varies by year and tuning). Horsepower Dt360: Typically in the range of 27-30 HP (varies by year and tuning). Fuel System Carburetor Type: Single Mikuni VM Series (specific bore size varies by model/year, e.g., VM30SC for DT250, VM34SC for DT360). Fuel Type: Unleaded gasoline with appropriate 2-stroke oil pre-mix ratio (e.g., 20:1 or 25:1, check specific model recommendations). Lubrication Two Stroke Oil System: Autolube system with separate oil injection tank (or manual pre-mix for some variants). 🔧 Transmission Standard Transmission Type: Constant Mesh, 5-Speed Sequential Features Clutch Type: Wet, Multiple Disc Final Drive: Chain Drive 📐 Dimensions Weights Dry Weight Dt250: Approx. 123 kg (271 lbs) (varies by year and specific trim). Dry Weight Dt360: Approx. 130 kg (287 lbs) (varies by year and specific trim). 🛡️ Safety Features Ratings Safety Features: Standard motorcycle safety features of the era, including reliable braking and lighting. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle of its era, no electronic infotainment features). Driver Assistance Assistance Features: N/A (Basic motorcycle of its era, no electronic driver assistance features). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals; typically every 1,000-2,000 miles or annually, depending on usage. Spark Plug Replacement: Recommended every 3,000-5,000 miles or as needed based on performance;...
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Yamaha DT250 DT360 DT 250 360 Motorcycle Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
DT250 / DT360
Codes
Vehicle Identification Number Format:
While specific VIN formats varied by year and region, typically included a manufacturer code, model code, and serial number.
👋 Introduction
Market Position
Target Audience:
Owners and technicians seeking in-depth knowledge for maintaining and repairing Yamaha DT250 and DT360 motorcycles.
Competitive Analysis
Manual Advantage:
Provides comprehensive, factory-level data, often surpassing generic aftermarket manuals in detail and accuracy for these specific models.
Key Features
Instant Access:
Available for immediate download, eliminating waiting times.
No Expiry:
Unlimited access and usability without time limitations or renewal fees.
Professional Resource:
Presents information in a format used by professional mechanics, ensuring clarity and accuracy.
📋 Manual Details
Coverage Areas
Technical Coverage:
Comprehensive repair, servicing, and troubleshooting for Yamaha DT250 and DT360 motorcycles.
Model Years Covered:
Covers a broad range of DT250 and DT360 models from their respective production eras (specific years should be confirmed with manual content).
Page Count
Estimated Pages:
Hundreds (actual number not specified, but described as extensive).
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine System:
Engine disassembly, assembly, tuning, troubleshooting, specifications, and component testing for both 2-stroke engines.
Transmission System:
Gearbox inspection, repair, clutch operation, and lubrication.
Fuel System:
Carburetor service, jetting, fuel tank, fuel lines, and petcock operation.
Ignition System:
CDI ignition troubleshooting, spark plug specifications, and timing.
Electrical System:
Lighting, wiring diagrams, battery maintenance, charging system (alternator/stator), and troubleshooting electrical faults.
Chassis Suspension:
Front fork service, rear shock absorber maintenance, swingarm and linkage inspection.
Braking System:
Drum brake and disc brake (if applicable) adjustment, servicing, and inspection.
Wheel Tire Assembly:
Wheel bearing service, spoke tension adjustment, and tire replacement.
Bodywork Frame:
Fender removal/installation, seat, tank, and basic frame inspection.
Exhaust System:
Inspection and maintenance of the 2-stroke expansion chamber and muffler.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points, and spark plug replacement.
Troubleshooting Diagnostics:
Step-by-step guides for identifying and resolving common mechanical and electrical issues.
Engine Rebuild:
Detailed procedures for complete engine disassembly, cleaning, inspection, and reassembly, including piston, rings, and crankshaft.
Carburetor Tuning:
Adjustment of idle speed, mixture, and main jet selection for optimal performance.
Electrical System Repair:
Component testing, wiring repair, and fuse replacement.
Timing Adjustment:
Procedures for checking and adjusting ignition timing for optimal engine performance.
Clutch Adjustment:
Instructions for adjusting clutch lever free play and clutch cable tension.
Shock ABSorber Adjustment:
Guidance on adjusting rear shock pre-load and damping (if applicable).
Wheel Truing:
Information on spoke tensioning and wheel truing for maintaining wheel integrity.
Technical Depth
Depth:
Full factory level, suitable for professional mechanics and experienced DIY enthusiasts.
Diagrams Photos:
Hundreds of detailed photos and exploded diagrams illustrating procedures and component placement.
Diagnostic Charts:
Includes symptom-to-cause diagnostic charts for efficient troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with Windows and MAC computers.
Print Quality
Print Capability:
Printable (single pages or entire manual).
Binding Type
Binding Type:
N/A (Digital PDF format).
Paper Type
Paper Type:
N/A (Digital PDF format).
Licensing
Usage License:
Lifetime, unlimited use across multiple devices.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Air-Cooled, Reed Valve (DT250: single cylinder; DT360: single cylinder)
Bore X Stroke Dt250:
Approx. 66.0 mm x 70.0 mm (specifics may vary slightly by year).
Bore X Stroke Dt360:
Approx. 74.0 mm x 84.0 mm (specifics may vary slightly by year).
Displacement Dt250:
247 cc (cubic centimeters)
Displacement Dt360:
357 cc (cubic centimeters)
Performance
Horsepower Dt250:
Typically in the range of 20-25 HP (varies by year and tuning).
Horsepower Dt360:
Typically in the range of 27-30 HP (varies by year and tuning).
Fuel System
Carburetor Type:
Single Mikuni VM Series (specific bore size varies by model/year, e.g., VM30SC for DT250, VM34SC for DT360).
Fuel Type:
Unleaded gasoline with appropriate 2-stroke oil pre-mix ratio (e.g., 20:1 or 25:1, check specific model recommendations).
Lubrication
Two Stroke Oil System:
Autolube system with separate oil injection tank (or manual pre-mix for some variants).
🔧 Transmission
Standard
Transmission Type:
Constant Mesh, 5-Speed Sequential
Features
Clutch Type:
Wet, Multiple Disc
Final Drive:
Chain Drive
📐 Dimensions
Weights
Dry Weight Dt250:
Approx. 123 kg (271 lbs) (varies by year and specific trim).
Dry Weight Dt360:
Approx. 130 kg (287 lbs) (varies by year and specific trim).
🛡️ Safety Features
Ratings
Safety Features:
Standard motorcycle safety features of the era, including reliable braking and lighting.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle of its era, no electronic infotainment features).
Driver Assistance
Assistance Features:
N/A (Basic motorcycle of its era, no electronic driver assistance features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals; typically every 1,000-2,000 miles or annually, depending on usage.
Spark Plug Replacement:
Recommended every 3,000-5,000 miles or as needed based on performance; specific plug types vary.
Fluid Specifications
Transmission Oil Type:
Yamalube 10W-30 or equivalent API SE, SF, SG rated oil (check specific manual for exact viscosity and API rating).
Fork Oil Type:
Yamalube SAE 10W or equivalent (check manual for exact viscosity and volume).
Known Issues
Common Wear Items:
Piston rings, crank seals, clutch plates, and suspension components are common wear items on these vintage 2-stroke machines.
Carburetor Cleaning:
Mikuni carburetors can be prone to gumming up if not used regularly, requiring periodic cleaning and adjustment.
Electrical Connections:
Aging wiring and connectors can lead to intermittent electrical faults, requiring inspection and potentially replacement or cleaning.
📚 Vehicle History
Brand Heritage
Yamaha Offroad:
Yamaha has a strong heritage in off-road motorcycles, with the DT series being pivotal in establishing their reputation for robust and capable machines.
Model Evolution
Dt Series Legacy:
The DT series, introduced in the late 1960s, was renowned for its versatility, bridging the gap between on-road and off-road use, often referred to as 'scramblers' or 'enduros'.
Production
Production Period:
The DT250 and DT360 models were produced through the 1970s and into the early 1980s, with various iterations and improvements over the years.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The DT series is highly regarded for its durability, off-road capability, and ease of maintenance, making it a classic in the dual-sport motorcycle category.
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