Now Yamaha DT250 DT360 DT-250-360 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Yamaha Model: DT250 / DT360 Motorcycle Type: Dual-sport / Off-road Engine Configuration: 2-stroke, single-cylinder Codes Model Code Prefix: DT 👋 Introduction Market Position Target Audience: Yamaha DT250/DT360 owners, mechanics, restoration enthusiasts Key Features Manual Advantage: Instant access, cost-effective alternative to physical manuals, printable sections for workshop use, comprehensive coverage User Friendliness: Designed for ease of use by both novice and experienced mechanics, with clear diagrams and step-by-step instructions. Competitive Analysis Offering Comparison: Provides dealership-level repair information, often more detailed and accurate than generic online guides. 📋 Manual Details Coverage Coverage Areas: Engine, General Information, Transmission, Chassis, Lighting, Steering, Seat System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical System, Frame, Fuel System, Battery, Troubleshooting, Maintenance, Repair Specific Model Coverage: Yamaha DT250, Yamaha DT360 (all variations and years within the DT250/DT360 model families) Format File Format: Adobe Acrobat PDF Language Language: English Manual Type Manual Type: Service Repair Workshop Manual Delivery Delivery Method: Instant Digital Download 📖 Manual Coverage Systems Covered Engine Systems: Top-end rebuild, bottom-end rebuild, piston/ring replacement, cylinder boring/honing, crankshaft inspection/replacement, connecting rod assembly, carburetor overhaul/adjustment, ignition system troubleshooting, cooling system (air-cooled operation), exhaust system diagnosis Transmission Systems: Gearbox disassembly/assembly, clutch operation/adjustment, shift drum and forks inspection, bearing service, lubrication Chassis Systems: Frame inspection, suspension fork service (oil change, seal replacement), rear shock absorber overhaul, steering head bearing adjustment/replacement, wheel bearing service, brake system overhaul (drum and disc), lubrication points Electrical Systems: Wiring diagrams, lighting system repair (headlight, taillight, turn signals), ignition coil testing, CDI unit diagnosis, stator/rotor inspection, battery charging system checks Fuel System Details: Fuel tank removal/installation, petcock operation, fuel line maintenance, carburetor main jet, pilot jet, needle settings, float bowl adjustment, idle speed adjustment Lubrication System: Premix fuel system, crankcase lubrication, transmission oil lubrication, chassis lubrication points Bodywork And Cosmetics: Fender removal/installation, fuel tank decals, seat upholstery, side cover mounting, handlebar replacement Procedures Included Maintenance Procedures: Scheduled maintenance, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake adjustment, lubrication intervals Troubleshooting Procedures: Diagnostic flowcharts, symptom-based problem solving for starting issues, poor performance, electrical faults, braking problems Repair Procedures: Step-by-step instructions for component removal, inspection, repair, and reassembly of all major motorcycle systems Engine Rebuild Procedures: Complete engine disassembly, piston/cylinder inspection and service, crankshaft and bearing replacement, reed valve inspection (if applicable), rotary valve inspection (if applicable) Wheel And Tire Service: Tire removal/installation, tube patching, spoke tightening, wheel balancing (if applicable) Technical Depth Depth Of Coverage: Comprehensive, suitable for dealership technicians and experienced DIY mechanics. Covers routine maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Detailed troubleshooting guides for common and uncommon issues, including electrical testing using multimeters and specific diagnostic procedures for ignition and charging systems. Special Tools: Likely details any special tools required for specific procedures, such as flywheel pullers or specialized wrench sizes. 📊 Manual Specifications File Quality File Quality: High-resolution, printable, searchable text within PDF Searchability: Full text search capability within the PDF document Binding Type Binding Type: Digital (Printable for self-binding) Digital Format Benefit: Print only needed pages, reducing wear on the master document and allowing for targeted repairs. Paper Type Paper Type Recommendation: Standard or heavy-weight paper for printing Format Platform Compatibility: Compatible with Windows and macOS operating systems ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, air-cooled, single-cylinder Bore X Stroke Dt250: 66.0 mm x 72.0 mm (approx.) Bore X Stroke Dt360: 72.0 mm x 80.0 mm (approx.) Displacement Dt250: 247 cc Displacement Dt360: 333 cc (approx.) Performance Horsepower Dt250: Approx. 20-25 HP (varies by year/tune) Horsepower Dt360: Approx. 27-30 HP (varies by year/tune) Torque Dt250: Approx. 2.2-2.5 kg-m (16-18 lb-ft) (varies) Torque Dt360: Approx. 2.8-3.0 kg-m (20-22 lb-ft) (varies) Fuel System Carburetor Type: Mikuni VM series (single barrel) Fuel Type Recommendation: Unleaded gasoline with appropriate 2-stroke oil pre-mix (refer to manual for specific ratio) Ignition Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed (some models may have 6-speed) Features Clutch Type: Wet, multi-disc 📐 Dimensions Weights Dry Weight Dt250: Approx. 115-120 kg (253-264 lbs) Dry Weight Dt360: Approx. 125-130 kg (275-286 lbs) Exterior Wheelbase Typical: Approx. 1350-1400 mm (53-55 inches) 🛡️ Safety Features Active Features Braking System Front: Drum brake (earlier models), Disc brake (later models) Braking System Rear: Drum brake Passive Features Lighting Features: Headlight, taillight, stoplight, optional turn signals 💡 Technology Features Infotainment Infotainment Features: N/A (Classic Motorcycle Technology) Driver Assistance Driver Assistance Features: N/A (Classic Motorcycle Technology) 🔧 Maintenance Service Intervals Oil Change Interval: Every 1,500-2,000 km or annually (refer to manual for specific recommendations) Spark Plug Replacement: Every 3,000-5,000 km or as needed based on condition Clutch Adjustment Interval: As needed, typically every 2,000-4,000 km Fluid Specifications Transmission Oil Type: Yamaha Gear Oil or equivalent SAE 20W/40 API SE (check manual for exact spec) Fork Oil Type Dt250: Yamalube Fork Oil...
Comprehensive, suitable for dealership technicians and experienced DIY mechanics. Covers routine maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Detailed troubleshooting guides for common and uncommon issues, including electrical testing using multimeters and specific diagnostic procedures for ignition and charging systems.
Special Tools:
Likely details any special tools required for specific procedures, such as flywheel pullers or specialized wrench sizes.
📊 Manual Specifications
File Quality
File Quality:
High-resolution, printable, searchable text within PDF
Searchability:
Full text search capability within the PDF document
Binding Type
Binding Type:
Digital (Printable for self-binding)
Digital Format Benefit:
Print only needed pages, reducing wear on the master document and allowing for targeted repairs.
Paper Type
Paper Type Recommendation:
Standard or heavy-weight paper for printing
Format
Platform Compatibility:
Compatible with Windows and macOS operating systems
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, air-cooled, single-cylinder
Bore X Stroke Dt250:
66.0 mm x 72.0 mm (approx.)
Bore X Stroke Dt360:
72.0 mm x 80.0 mm (approx.)
Displacement Dt250:
247 cc
Displacement Dt360:
333 cc (approx.)
Performance
Horsepower Dt250:
Approx. 20-25 HP (varies by year/tune)
Horsepower Dt360:
Approx. 27-30 HP (varies by year/tune)
Torque Dt250:
Approx. 2.2-2.5 kg-m (16-18 lb-ft) (varies)
Torque Dt360:
Approx. 2.8-3.0 kg-m (20-22 lb-ft) (varies)
Fuel System
Carburetor Type:
Mikuni VM series (single barrel)
Fuel Type Recommendation:
Unleaded gasoline with appropriate 2-stroke oil pre-mix (refer to manual for specific ratio)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed (some models may have 6-speed)