Yamaha FJR1300N 2001-2005 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: FJR1300N Model Variant: FJR1300N Generation Generation Designation: First Generation Codes Chassis Code Range: RP02 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Touring riders, performance-oriented motorcyclists, commuters seeking comfort and power Competitive Analysis Key Competitors: BMW R1150RT, Honda ST1300, Kawasaki GTR1400 (later models) Key Features Design Philosophy: Combines sportbike performance with long-distance touring comfort and capability Aerodynamics: Large, adjustable fairing and windscreen for rider protection Comfort: Ergonomic riding position, comfortable seat, integrated luggage options Performance: Powerful inline-four engine, agile handling, long-distance stability 📋 Manual Details Coverage Areas Covered Years: 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (typical for factory service manuals of this era, inferred) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP) Ignition System: Ignition coils, spark plugs, ECU control, timing Transmission Drivetrain: Clutch system, gearbox operation, gear selection, final drive (shaft drive), lubrication Chassis Frame: Frame inspection, steering head, front fork assembly, rear suspension (monoshock), swingarm Braking System: Front and rear brake calipers, master cylinders, brake lines, hydraulic system bleeding, disc inspection, pad replacement Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlights, taillights, indicators), horn, fuses, relays Electronics Controls: ECU (Engine Control Unit) diagnostics, sensor inputs (TPS, MAP, IAT, etc.), self-diagnostic codes Exhaust System: Exhaust pipe routing, mufflers, catalytic converter (if applicable), mounting hardware Bodywork Fittings: Fairing components, seat assembly, fuel tank removal/installation, luggage system integration (if applicable) Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug service, chain/shaft drive maintenance, tire pressure checks Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation, electrical system testing Repair Procedures: Step-by-step instructions for component disassembly, inspection, repair, and reassembly Specifications Data: Torque values for all fasteners, clearance specifications, fluid capacities, electrical system voltages Engine Rebuild: Detailed instructions for complete engine teardown and rebuild Suspension Adjustment: Front and rear suspension adjustments, fork oil change procedures Brake System Service: Hydraulic system bleeding, caliper rebuild, pad replacement Electrical Diagnostics: Wiring harness tracing, component testing using multimeters and oscilloscopes Technical Depth Depth: Comprehensive (covers all aspects from basic maintenance to complete overhaul and advanced diagnostics) 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (high resolution, suitable for professional printing) Binding Type Binding Type Recommendation: Spiral binding or binder recommended for ease of use in a workshop environment Paper Type Paper Type Recommendation: Durable, water-resistant paper (e.g., coated cardstock or laminated pages) for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder, inline-four Displacement: 1299 cc (1.3 Liters) Bore X Stroke: 81.0 mm x 63.0 mm Compression Ratio: 10.0:1 Performance Horsepower: Approx. 145 HP @ 8,500 RPM (actual figures may vary slightly by market and specific model year calibration) Torque: Approx. 125 Nm (92 lb-ft) @ 6,000 RPM (actual figures may vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Fuel Type: Unleaded gasoline, 91 octane (AKI) or higher Lubrication System Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified Cooling System Coolant Type: Yamaha Coolant (or equivalent) mixture of 50% ethylene glycol and 50% distilled water 🔧 Transmission Standard Transmission Type: 5-speed, constant mesh Clutch Type: Wet, multiple-disc, cable-actuated Features Final Drive: Shaft drive Transmission Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 API GL-4 📐 Dimensions Exterior Overall Length: Approx. 2,175 mm (85.6 in) Overall Width: Approx. 760 mm (29.9 in) (excluding mirrors) Overall Height: Approx. 1,350 mm (53.1 in) (adjustable windshield in highest position) Weights Dry Weight: Approx. 240 kg (529 lbs) Wet Weight: Approx. 264 kg (582 lbs) (fully fueled and ready to ride) Fuel Capacity: 25 Liters (6.6 US gal) 🛡️ Safety Features Ratings Braking Performance: Dual 298mm hydraulic disc brakes with 4-piston calipers (front), Single 267mm hydraulic disc brake with 2-piston caliper (rear). Optional ABS available on some models. Active Features ABS Availability: Optional Anti-lock Braking System (ABS) available on specific sub-models/years Passive Features Lighting: Multi-reflector headlights, LED taillight Tires: Tubeless radial tires (e.g., 120/70ZR17 front, 180/55ZR17 rear) 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, multi-function display (gear indicator, trip meters, etc.) Driver Assistance Cruise Control: Not standard on this generation, but aftermarket options exist. Connectivity Diagnostics Port: On-board diagnostics system accessible via the ECU, with fault codes displayable through specific procedures or diagnostic tools. 🔧 Maintenance Service Intervals First Service: 1,000 km (600 miles) or 1 month Subsequent Service: Every 4,000 km...
Electronic Fuel Injection (EFI) with dual throttle valves
Fuel Type:
Unleaded gasoline, 91 octane (AKI) or higher
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Cooling System
Coolant Type:
Yamaha Coolant (or equivalent) mixture of 50% ethylene glycol and 50% distilled water
🔧 Transmission
Standard
Transmission Type:
5-speed, constant mesh
Clutch Type:
Wet, multiple-disc, cable-actuated
Features
Final Drive:
Shaft drive
Transmission Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
📐 Dimensions
Exterior
Overall Length:
Approx. 2,175 mm (85.6 in)
Overall Width:
Approx. 760 mm (29.9 in) (excluding mirrors)
Overall Height:
Approx. 1,350 mm (53.1 in) (adjustable windshield in highest position)
Weights
Dry Weight:
Approx. 240 kg (529 lbs)
Wet Weight:
Approx. 264 kg (582 lbs) (fully fueled and ready to ride)
Fuel Capacity:
25 Liters (6.6 US gal)
🛡️ Safety Features
Ratings
Braking Performance:
Dual 298mm hydraulic disc brakes with 4-piston calipers (front), Single 267mm hydraulic disc brake with 2-piston caliper (rear). Optional ABS available on some models.
Active Features
ABS Availability:
Optional Anti-lock Braking System (ABS) available on specific sub-models/years
Exhaust header pipe discoloration or corrosion if not maintained
📚 Vehicle History
Brand Heritage
Manufacturer History:
Yamaha Motor Company, Ltd. is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955, known for innovation and performance.
Model Evolution
Fjr Lineage:
The FJR1300 was introduced in 2001 as a successor to the successful Yamaha GTS1000, positioning itself as a premium sport-tourer.
Production
Manufacturing Location:
Japan (primarily)
Model Years Covered By Manual:
2001, 2002, 2003, 2004, 2005 (N prefix typically indicates base model or early iteration)
🏆 Awards & Recognition
Recognitions
Award Type:
Generally well-regarded in the sport-touring segment for its blend of performance and comfort during its production run. Specific industry awards are not commonly cited for this particular model year range but it was a strong contender.
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