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2010 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS / 4WD / HUNTER Year: 2010 Codes Model Code: YFM350FG Vin Code Digit: 5 👋 Introduction Market Position Segment: Mid-size Utility ATV Target Audience: Recreational riders, hunters, trail enthusiasts, property owners. Competitive Analysis Key Competitors: Honda Rancher, Kawasaki Brute Force 300, Polaris Sportsman 400 HO. Key Features Vehicle Attributes: Independent Rear Suspension (IRS) for superior ride comfort and handling, reliable 4WD system, powerful and torquey engine, hunter-focused features. Manual Value Proposition: Provides authorized factory procedures for accurate diagnosis, maintenance, and repair, ensuring longevity and optimal performance of the Grizzly 350. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Maintenance Secondary Coverage: Overhaul and Troubleshooting Page Count Estimated Page Count: 300+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, inspection, and repair of all engine components (cylinder, piston, crankshaft, valves, lubrication system, cooling system, fuel system). Transmission: Automatic transmission operation, maintenance, troubleshooting, and repair (CVT belt inspection/replacement, clutch components, gearbox). Drivetrain: 4WD system operation, maintenance, inspection, and repair (front differential, rear differential, drive shafts, U-joints). Suspension: Independent Rear Suspension (IRS) system, front and rear shock absorbers, control arms, bushings, hub assembly maintenance and repair. Brakes: Hydraulic disc brake system maintenance (pads, rotors, calipers, brake lines, master cylinder), bleeding procedures. Electrical: Wiring diagrams, lighting system, ignition system, charging system (stator, regulator/rectifier), battery, starter motor, troubleshooting electrical faults. Fuel System: Carburetor disassembly, cleaning, adjustment, fuel pump, fuel filter, fuel tank. Cooling System: Radiator, fan, coolant, hoses, thermostat inspection and replacement. Frame And Body: Chassis inspection, body panel removal and installation, seat, fenders, rack systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, spark plug checks, air filter cleaning/replacement. Troubleshooting: Diagnostic charts and procedures for common issues, symptom-based troubleshooting. Repair: Step-by-step instructions for component repair and replacement. Overhaul: Detailed instructions for complete engine and transmission rebuilds. Adjustment: Carburetor adjustments, clutch adjustments, throttle cable adjustments. Torque Specifications: Crucial torque values for all fasteners and critical components. Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including diagnostic procedures. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Quality: High-resolution, computer-generated, not a scanned image. Allows for extensive zooming without loss of clarity. Binding Type Binding: Not applicable (PDF Download) Paper Type Paper Type: Not applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, air-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Carburetor: Teikei Y26P with TPS Performance Horsepower Estimated: ~19.2 hp @ 5500 rpm (approximate, factory specs vary by region) Torque Estimated: ~21.5 lb-ft @ 4500 rpm (approximate, factory specs vary by region) Fuel System Fuel Type: Unleaded gasoline (87 octane or higher recommended) Fuel Tank Capacity: 3.2 US gallons (12 liters) 🔧 Transmission Standard Type: Automatic (Ultramatic®) Drive System: Shaft Drive (2WD/4WD selectable) Features Gear Selection: Forward, Neutral, Reverse Engine Braking: Built-in engine braking via Ultramatic® system. Fluid Specifications Transmission Fluid Type: Yamaha Genuine Ultramatic Transmission Fluid (Yamalube) or equivalent SAE 10W-30 API SG classification or higher. 📐 Dimensions Exterior Length: 78.1 inches (1984 mm) Width: 45.3 inches (1151 mm) Height: 45.5 inches (1156 mm) Wheelbase: 49.2 inches (1250 mm) Ground Clearance: 6.3 inches (160 mm) Weights Dry Weight: 562 lbs (255 kg) Curb Weight: 597.5 lbs (271 kg) (approximate with fluids) Cargo Front Rack Capacity: 88 lbs (40 kg) Rear Rack Capacity: 176 lbs (80 kg) Dimensions Towing Capacity: 1102 lbs (500 kg) Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 🛡️ Safety Features Ratings Safety Certifications: Certified to ANSI standards where applicable. Active Features Braking System: Hydraulic disc brakes front and rear. 4Wd System: On-Command® 2WD/4WD with differential lock. Passive Features Handlebars: Ergonomically designed handlebars with thumb throttle for control. Lighting: Dual 30W Krypton headlights and 8W Krypton taillight. 💡 Technology Features Infotainment Display Features: Digital LCD multi-function display showing speedometer, odometer, trip meter, fuel gauge, clock, and 4WD indicators. Driver Assistance Differential Lock: On-Command® push-button 4WD with differential lock for enhanced traction. Connectivity Accessory Power: 12V DC outlet for charging accessories. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months, whichever comes first. Air Filter Cleaning: Every 1000 km or 6 months, more frequently in dusty conditions. Spark Plug Check: Every 1000 km or 6 months. Transmission Fluid Change: Every 2000 km or 12 months. Fluid Specifications Engine Oil Type: Yamalube 4 (10W-40) or equivalent SAE 10W-40 API SG classification or higher. Engine Oil Capacity: 1.90 US qt (1.8 L) without filter change, 2.10 US qt (2.0 L) with filter change. Coolant Type: Permanent type anti-freeze coolant (50/50 mix of ethylene glycol and distilled water recommended). Known Issues Common Wear Items: CVT belt, brake pads, wheel bearings, tie rod...
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2010 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS / 4WD / HUNTER
Year:
2010
Codes
Model Code:
YFM350FG
Vin Code Digit:
5
👋 Introduction
Market Position
Segment:
Mid-size Utility ATV
Target Audience:
Recreational riders, hunters, trail enthusiasts, property owners.
Competitive Analysis
Key Competitors:
Honda Rancher, Kawasaki Brute Force 300, Polaris Sportsman 400 HO.
Key Features
Vehicle Attributes:
Independent Rear Suspension (IRS) for superior ride comfort and handling, reliable 4WD system, powerful and torquey engine, hunter-focused features.
Manual Value Proposition:
Provides authorized factory procedures for accurate diagnosis, maintenance, and repair, ensuring longevity and optimal performance of the Grizzly 350.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, and Maintenance
Secondary Coverage:
Overhaul and Troubleshooting
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, inspection, and repair of all engine components (cylinder, piston, crankshaft, valves, lubrication system, cooling system, fuel system).
Transmission:
Automatic transmission operation, maintenance, troubleshooting, and repair (CVT belt inspection/replacement, clutch components, gearbox).
Drivetrain:
4WD system operation, maintenance, inspection, and repair (front differential, rear differential, drive shafts, U-joints).
Suspension:
Independent Rear Suspension (IRS) system, front and rear shock absorbers, control arms, bushings, hub assembly maintenance and repair.
Brakes:
Hydraulic disc brake system maintenance (pads, rotors, calipers, brake lines, master cylinder), bleeding procedures.
Electrical:
Wiring diagrams, lighting system, ignition system, charging system (stator, regulator/rectifier), battery, starter motor, troubleshooting electrical faults.
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel pump, fuel filter, fuel tank.
Cooling System:
Radiator, fan, coolant, hoses, thermostat inspection and replacement.
Frame And Body:
Chassis inspection, body panel removal and installation, seat, fenders, rack systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, spark plug checks, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts and procedures for common issues, symptom-based troubleshooting.
Repair:
Step-by-step instructions for component repair and replacement.
Overhaul:
Detailed instructions for complete engine and transmission rebuilds.
Adjustment:
Carburetor adjustments, clutch adjustments, throttle cable adjustments.
Torque Specifications:
Crucial torque values for all fasteners and critical components.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Quality:
High-resolution, computer-generated, not a scanned image. Allows for extensive zooming without loss of clarity.
Binding Type
Binding:
Not applicable (PDF Download)
Paper Type
Paper Type:
Not applicable (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Carburetor:
Teikei Y26P with TPS
Performance
Horsepower Estimated:
~19.2 hp @ 5500 rpm (approximate, factory specs vary by region)
Torque Estimated:
~21.5 lb-ft @ 4500 rpm (approximate, factory specs vary by region)
Fuel System
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Fuel Tank Capacity:
3.2 US gallons (12 liters)
🔧 Transmission
Standard
Type:
Automatic (Ultramatic®)
Drive System:
Shaft Drive (2WD/4WD selectable)
Features
Gear Selection:
Forward, Neutral, Reverse
Engine Braking:
Built-in engine braking via Ultramatic® system.
Fluid Specifications
Transmission Fluid Type:
Yamaha Genuine Ultramatic Transmission Fluid (Yamalube) or equivalent SAE 10W-30 API SG classification or higher.
📐 Dimensions
Exterior
Length:
78.1 inches (1984 mm)
Width:
45.3 inches (1151 mm)
Height:
45.5 inches (1156 mm)
Wheelbase:
49.2 inches (1250 mm)
Ground Clearance:
6.3 inches (160 mm)
Weights
Dry Weight:
562 lbs (255 kg)
Curb Weight:
597.5 lbs (271 kg) (approximate with fluids)
Cargo
Front Rack Capacity:
88 lbs (40 kg)
Rear Rack Capacity:
176 lbs (80 kg)
Dimensions
Towing Capacity:
1102 lbs (500 kg)
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
🛡️ Safety Features
Ratings
Safety Certifications:
Certified to ANSI standards where applicable.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
4Wd System:
On-Command® 2WD/4WD with differential lock.
Passive Features
Handlebars:
Ergonomically designed handlebars with thumb throttle for control.
Lighting:
Dual 30W Krypton headlights and 8W Krypton taillight.
💡 Technology Features
Infotainment
Display Features:
Digital LCD multi-function display showing speedometer, odometer, trip meter, fuel gauge, clock, and 4WD indicators.
Driver Assistance
Differential Lock:
On-Command® push-button 4WD with differential lock for enhanced traction.
Connectivity
Accessory Power:
12V DC outlet for charging accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first.
Air Filter Cleaning:
Every 1000 km or 6 months, more frequently in dusty conditions.
Spark Plug Check:
Every 1000 km or 6 months.
Transmission Fluid Change:
Every 2000 km or 12 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent SAE 10W-40 API SG classification or higher.
Engine Oil Capacity:
1.90 US qt (1.8 L) without filter change, 2.10 US qt (2.0 L) with filter change.
Coolant Type:
Permanent type anti-freeze coolant (50/50 mix of ethylene glycol and distilled water recommended).
Known Issues
Common Wear Items:
CVT belt, brake pads, wheel bearings, tie rod ends, exhaust system components.
Potential Performance Issues:
Carburetor clogging due to fuel quality, occasional electrical connector corrosion.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Yamaha has a long-standing reputation for producing reliable and innovative powersports vehicles, including a strong lineage of durable ATVs.
Model Evolution
Grizzly Lineage:
The Grizzly line is known for its off-road capability, comfort, and utility, building on Yamaha's ATV development since the 1980s.
Grizzly 350 Updates:
The 350 model represents a balance of performance and affordability, with key updates over its production run including the adoption of IRS on certain variants.
Production
Manufacturing Location:
Primarily manufactured in Japan or at Yamaha's global production facilities.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Grizzly 350 IRS/4WD is generally well-regarded for its durability, comfort, and capability within its class, though specific awards for this exact model year are not prominently documented.
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