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2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS Model Variant: IRS 4x4 Years Covered: 2007, 2008, 2009, 2010, 2011 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Family: 1UY 👋 Introduction Market Position Positioning: Essential resource for owners and technicians working on the Yamaha Grizzly 350 IRS 4x4 Competitive Analysis Advantage: Combines comprehensive service information with essential owner's manual data in a user-friendly digital format. Key Features Feature 1: Year-specific accuracy for 2007-2011 models. Feature 2: Detailed repair procedures with visual aids. Feature 3: Includes both Service and Owner's Manuals for complete coverage. Feature 4: Enhanced digital format with bookmarking and search functionality. 📋 Manual Details Coverage Areas Service Manual Coverage: Complete workshop repair and maintenance Owner Manual Coverage: Operation, maintenance, specifications Page Count Service Manual Estimated Pages: 600+ Owner Manual Estimated Pages: 100+ Manual Type Primary Manual Type: Service Manual (Workshop Repair) Secondary Manual Type: Owner's Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, specific components Fuel System: Carburetor, fuel pump, lines, filters Ignition System: CDI, ignition coil, spark plugs, wiring Cooling System: Radiator, fan, coolant, thermostat Exhaust System: Muffler, pipes, heat shields Transmission: Automatic transmission (Ultramatic), gearbox, driveshafts Drivetrain: Front differential, rear differential, drive shafts, U-joints Suspension: Front (independent), Rear (independent), shocks, A-arms, bushings Brakes: Front and rear disc brakes, hydraulic system, master cylinder, calipers, pads Steering: Handlebars, steering shaft, tie rods, ball joints Electrical System: Wiring diagrams, battery, charging system, lighting, starter Chassis Frame: Frame inspection, mounts, body panels Wheels Tires: Tire pressure, wheel removal, bearings Procedures Included Basic Maintenance: Oil changes, filter replacements, lubrication, spark plug service Troubleshooting: Diagnostic procedures for common and complex issues Engine Rebuild: Piston, rings, cylinder head, valve adjustments, timing chain Transmission Service: Fluid checks, replacement, internal component inspection Suspension Repair: Shock absorber replacement, bushing replacement, alignment checks Brake System Overhaul: Brake pad replacement, caliper servicing, bleeding the system Electrical Diagnosis: Component testing, wiring harness repair, diagnostic codes (if applicable) Carburetor Adjustment And Rebuild: Jetting, idle speed, mixture, float level, cleaning Wheel Bearing Replacement: Removal, installation, proper torque specifications Drive Shaft And U Joint Service: Inspection, lubrication, replacement Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capabilities: Detailed troubleshooting flowcharts and electrical diagnostics Diagrams And Illustrations: Detailed exploded parts diagrams, wiring schematics, and step-by-step procedural illustrations 📊 Manual Specifications File Format Digital Format: PDF Searchability: Keyword searchable (Ctrl+F enabled) Bookmarking: Yes Print Quality Printability: Printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 2-valve Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Cooling System: Liquid-cooled Performance Horsepower Estimated: Approx. 20-22 HP @ 6500 RPM (varies by region/tuning) Torque Estimated: Approx. 20-22 lb-ft @ 5500 RPM (varies by region/tuning) Fuel System Fuel Delivery: Mikuni BSR33 carburetor Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: 3.2 US gal (12 L) Ignition System Ignition Type: TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Oil Capacity: 1.75 US qt (1.65 L) with filter change Spark Plug Recommended Spark Plug: NGK CR7E or DENSO U22FS-U 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic®) Drive Selection: 2WD/4WD with differential lock Features Features: Engine braking, selectable 2WD/4WD with electronic front differential lock Fluid Specifications Final Drive Oil Type: Yamalube Gear Oil (or equivalent) SAE 80W API GL-4 Fluid Capacities Final Drive Oil Capacity: 0.18 US qt (0.17 L) 📐 Dimensions Exterior Overall Length: 76.8 in (1950 mm) Overall Width: 41.5 in (1055 mm) Overall Height: 45.7 in (1160 mm) Wheelbase: 49.2 in (1250 mm) Weights Dry Weight: 573 lbs (260 kg) Ground Clearance: 11.2 in (285 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Dimensions Towing Capacity: 1102 lbs (500 kg) Front Tire Size: 25x8-12 Rear Tire Size: 25x10-12 Wheel Bolt Pattern: 4x110 mm 🛡️ Safety Features Ratings Safety Certification: ANSI/SVIA 1-2003 Active Features Engine Braking: Yes, provided by Ultramatic transmission for downhill control. Differential Lock: Electronic front differential lock for enhanced traction. Passive Features Handlebars: Comfort grip handlebars with thumb throttle. Lighting: Dual 30W halogen headlights, 15W tail/brake light. 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV, no infotainment system) Driver Assistance Driver Assistance: Limited to selectable 2WD/4WD and differential lock for traction assist. Connectivity Connectivity: N/A (No electronic connectivity features) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3000 km or 100 hours of operation, or annually. More frequently under severe conditions. Air Filter Cleaning: Inspect every 20 hours, clean every 40 hours, replace as needed. Spark Plug Inspection: Inspect every 100 hours, adjust gap or replace as needed. Valve Clearance Adjustment: Every 600 hours of operation or as indicated by performance issues....
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2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS
Model Variant:
IRS 4x4
Years Covered:
2007, 2008, 2009, 2010, 2011
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Engine Family:
1UY
👋 Introduction
Market Position
Positioning:
Essential resource for owners and technicians working on the Yamaha Grizzly 350 IRS 4x4
Competitive Analysis
Advantage:
Combines comprehensive service information with essential owner's manual data in a user-friendly digital format.
Key Features
Feature 1:
Year-specific accuracy for 2007-2011 models.
Feature 2:
Detailed repair procedures with visual aids.
Feature 3:
Includes both Service and Owner's Manuals for complete coverage.
Feature 4:
Enhanced digital format with bookmarking and search functionality.
📋 Manual Details
Coverage Areas
Service Manual Coverage:
Complete workshop repair and maintenance
Owner Manual Coverage:
Operation, maintenance, specifications
Page Count
Service Manual Estimated Pages:
600+
Owner Manual Estimated Pages:
100+
Manual Type
Primary Manual Type:
Service Manual (Workshop Repair)
Secondary Manual Type:
Owner's Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, specific components
Fuel System:
Carburetor, fuel pump, lines, filters
Ignition System:
CDI, ignition coil, spark plugs, wiring
Cooling System:
Radiator, fan, coolant, thermostat
Exhaust System:
Muffler, pipes, heat shields
Transmission:
Automatic transmission (Ultramatic), gearbox, driveshafts
Drivetrain:
Front differential, rear differential, drive shafts, U-joints
Suspension:
Front (independent), Rear (independent), shocks, A-arms, bushings
Brakes:
Front and rear disc brakes, hydraulic system, master cylinder, calipers, pads
Steering:
Handlebars, steering shaft, tie rods, ball joints
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter
Chassis Frame:
Frame inspection, mounts, body panels
Wheels Tires:
Tire pressure, wheel removal, bearings
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, lubrication, spark plug service
Troubleshooting:
Diagnostic procedures for common and complex issues
Engine Rebuild:
Piston, rings, cylinder head, valve adjustments, timing chain
Transmission Service:
Fluid checks, replacement, internal component inspection
Suspension Repair:
Shock absorber replacement, bushing replacement, alignment checks
Brake System Overhaul:
Brake pad replacement, caliper servicing, bleeding the system
Electrical Diagnosis:
Component testing, wiring harness repair, diagnostic codes (if applicable)
Carburetor Adjustment And Rebuild:
Jetting, idle speed, mixture, float level, cleaning
Wheel Bearing Replacement:
Removal, installation, proper torque specifications
Drive Shaft And U Joint Service:
Inspection, lubrication, replacement
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Diagnostic Capabilities:
Detailed troubleshooting flowcharts and electrical diagnostics
Diagrams And Illustrations:
Detailed exploded parts diagrams, wiring schematics, and step-by-step procedural illustrations
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Keyword searchable (Ctrl+F enabled)
Bookmarking:
Yes
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, SOHC, 2-valve
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Cooling System:
Liquid-cooled
Performance
Horsepower Estimated:
Approx. 20-22 HP @ 6500 RPM (varies by region/tuning)
Torque Estimated:
Approx. 20-22 lb-ft @ 5500 RPM (varies by region/tuning)
Fuel System
Fuel Delivery:
Mikuni BSR33 carburetor
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
3.2 US gal (12 L)
Ignition System
Ignition Type:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity:
1.75 US qt (1.65 L) with filter change
Spark Plug
Recommended Spark Plug:
NGK CR7E or DENSO U22FS-U
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic®)
Drive Selection:
2WD/4WD with differential lock
Features
Features:
Engine braking, selectable 2WD/4WD with electronic front differential lock
Fluid Specifications
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80W API GL-4
Fluid Capacities
Final Drive Oil Capacity:
0.18 US qt (0.17 L)
📐 Dimensions
Exterior
Overall Length:
76.8 in (1950 mm)
Overall Width:
41.5 in (1055 mm)
Overall Height:
45.7 in (1160 mm)
Wheelbase:
49.2 in (1250 mm)
Weights
Dry Weight:
573 lbs (260 kg)
Ground Clearance:
11.2 in (285 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Dimensions
Towing Capacity:
1102 lbs (500 kg)
Front Tire Size:
25x8-12
Rear Tire Size:
25x10-12
Wheel Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Safety Certification:
ANSI/SVIA 1-2003
Active Features
Engine Braking:
Yes, provided by Ultramatic transmission for downhill control.
Differential Lock:
Electronic front differential lock for enhanced traction.
Passive Features
Handlebars:
Comfort grip handlebars with thumb throttle.
Lighting:
Dual 30W halogen headlights, 15W tail/brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no infotainment system)
Driver Assistance
Driver Assistance:
Limited to selectable 2WD/4WD and differential lock for traction assist.
Connectivity
Connectivity:
N/A (No electronic connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3000 km or 100 hours of operation, or annually. More frequently under severe conditions.
Air Filter Cleaning:
Inspect every 20 hours, clean every 40 hours, replace as needed.
Spark Plug Inspection:
Inspect every 100 hours, adjust gap or replace as needed.
Valve Clearance Adjustment:
Every 600 hours of operation or as indicated by performance issues.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Brake Fluid Type:
DOT 3 or DOT 4.
Coolant Type:
Yamaha All Weather 50/50 Coolant or equivalent.
Known Issues
Common Issue 1:
Carburetor fouling due to infrequent use or poor fuel quality.
Common Issue 2:
Wear on suspension bushings and ball joints with high mileage or heavy use.
Common Issue 3:
Potential for starter solenoid issues on older units.
Maintenance Schedule Guidance
Guidance:
The included Owner's Manual details a comprehensive maintenance schedule.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for building reliable and performance-oriented ATVs.
Model Evolution
Evolution:
The Grizzly 350 IRS represents Yamaha's focus on utility and off-road capability, with the IRS providing improved comfort and handling over solid axle models.
Production
Production Era:
The 350 IRS platform was popular in the late 2000s and early 2010s, offering a balance of features and affordability.
🏆 Awards & Recognition
Recognitions
Recognition:
Yamaha Grizzly models are generally well-regarded for their reliability and off-road prowess within their class.
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