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2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF

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This manual covers the All-Terrain Vehicle (ATV) for the model years 2007 through 2011. Known for its robust engineering and reliability, the 350 IRS is designed for utility and off-road performance. Its key features include selectable 2WD/4WD with an electronic front differential lock for enhanced traction, independent rear suspension for improved comfort and handling, and a powerful 348cc liquid-cooled engine. With a substantial towing capacity and generous rack storage, this ATV is well-suited for various work and recreational activities. The heritage in building quality ATVs is evident in the durable construction and dependable performance of the 350 IRS. This comprehensive English-language manual provides complete workshop repair and maintenance information, alongside essential operation and specification details for the owner. It serves as an indispensable resource for maintaining and repairing your 350 IRS 4x4. Coverage includes detailed procedures for the engine, fuel system, ignition, cooling, exhaust, transmission, drivetrain, suspension, brakes, steering, electrical systems, chassis, and wheels/tires. You will find in-depth guidance on basic maintenance, troubleshooting, engine rebuilds, transmission service, suspension and brake system overhauls, and electrical diagnostics, supported by exploded parts diagrams and clear illustrations. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS Model Variant: IRS 4x4 Years Covered: 2007, 2008, 2009, 2010, 2011 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Family: 1UY 👋 Introduction Market Position Positioning: Essential resource for owners and technicians working on the Yamaha Grizzly 350 IRS 4x4 Competitive Analysis Advantage: Combines comprehensive service information with essential owner's manual data in a user-friendly digital format. Key Features Feature 1: Year-specific accuracy for 2007-2011 models. Feature 2: Detailed repair procedures with visual aids. Feature 3: Includes both Service and Owner's Manuals for complete coverage. Feature 4: Enhanced digital format with bookmarking and search functionality. 📋 Manual Details Coverage Areas Service Manual Coverage: Complete workshop repair and maintenance Owner Manual Coverage: Operation, maintenance, specifications Page Count Service Manual Estimated Pages: 600+ Owner Manual Estimated Pages: 100+ Manual Type Primary Manual Type: Service Manual (Workshop Repair) Secondary Manual Type: Owner's Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, specific components Fuel System: Carburetor, fuel pump, lines, filters Ignition System: CDI, ignition coil, spark plugs, wiring Cooling System: Radiator, fan, coolant, thermostat Exhaust System: Muffler, pipes, heat shields Transmission: Automatic transmission (Ultramatic), gearbox, driveshafts Drivetrain: Front differential, rear differential, drive shafts, U-joints Suspension: Front (independent), Rear (independent), shocks, A-arms, bushings Brakes: Front and rear disc brakes, hydraulic system, master cylinder, calipers, pads Steering: Handlebars, steering shaft, tie rods, ball joints Electrical System: Wiring diagrams, battery, charging system, lighting, starter Chassis Frame: Frame inspection, mounts, body panels Wheels Tires: Tire pressure, wheel removal, bearings Procedures Included Basic Maintenance: Oil changes, filter replacements, lubrication, spark plug service Troubleshooting: Diagnostic procedures for common and complex issues Engine Rebuild: Piston, rings, cylinder head, valve adjustments, timing chain Transmission Service: Fluid checks, replacement, internal component inspection Suspension Repair: Shock absorber replacement, bushing replacement, alignment checks Brake System Overhaul: Brake pad replacement, caliper servicing, bleeding the system Electrical Diagnosis: Component testing, wiring harness repair, diagnostic codes (if applicable) Carburetor Adjustment And Rebuild: Jetting, idle speed, mixture, float level, cleaning Wheel Bearing Replacement: Removal, installation, proper torque specifications Drive Shaft And U Joint Service: Inspection, lubrication, replacement Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capabilities: Detailed troubleshooting flowcharts and electrical diagnostics Diagrams And Illustrations: Detailed exploded parts diagrams, wiring schematics, and step-by-step procedural illustrations 📊 Manual Specifications File Format Digital Format: PDF Searchability: Keyword searchable (Ctrl+F enabled) Bookmarking: Yes Print Quality Printability: Printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 2-valve Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Cooling System: Liquid-cooled Performance Horsepower Estimated: Approx. 20-22 HP @ 6500 RPM (varies by region/tuning) Torque Estimated: Approx. 20-22 lb-ft @ 5500 RPM (varies by region/tuning) Fuel System Fuel Delivery: Mikuni BSR33 carburetor Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: 3.2 US gal (12 L) Ignition System Ignition Type: TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Oil Capacity: 1.75 US qt (1.65 L) with filter change Spark Plug Recommended Spark Plug: NGK CR7E or DENSO U22FS-U 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic®) Drive Selection: 2WD/4WD with differential lock Features Features: Engine braking, selectable 2WD/4WD with electronic front differential lock Fluid Specifications Final Drive Oil Type: Yamalube Gear Oil (or equivalent) SAE 80W API GL-4 Fluid Capacities Final Drive Oil Capacity: 0.18 US qt (0.17 L) 📐 Dimensions Exterior Overall Length: 76.8 in (1950 mm) Overall Width: 41.5 in (1055 mm) Overall Height: 45.7 in (1160 mm) Wheelbase: 49.2 in (1250 mm) Weights Dry Weight: 573 lbs (260 kg) Ground...
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2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2007-2011 Yamaha GRIZZLY 350 IRS 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF
This manual covers the All-Terrain Vehicle (ATV) for the model years 2007 through 2011. Known for its robust engineering and reliability, the 350 IRS is designed for utility and off-road performance. Its key features include selectable 2WD/4WD with an electronic front differential lock for enhanced traction, independent rear suspension for improved comfort and handling, and a powerful 348cc liquid-cooled engine. With a substantial towing capacity and generous rack storage, this ATV is well-suited for various work and recreational activities. The heritage in building quality ATVs is evident in the durable construction and dependable performance of the 350 IRS. This comprehensive English-language manual provides complete workshop repair and maintenance information, alongside essential operation and specification details for the owner. It serves as an indispensable resource for maintaining and repairing your 350 IRS 4x4. Coverage includes detailed procedures for the engine, fuel system, ignition, cooling, exhaust, transmission, drivetrain, suspension, brakes, steering, electrical systems, chassis, and wheels/tires. You will find in-depth guidance on basic maintenance, troubleshooting, engine rebuilds, transmission service, suspension and brake system overhauls, and electrical diagnostics, supported by exploded parts diagrams and clear illustrations.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS
Model Variant:
IRS 4x4
Years Covered:
2007, 2008, 2009, 2010, 2011
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Engine Family:
1UY
👋 Introduction
Market Position
Positioning:
Essential resource for owners and technicians working on the Yamaha Grizzly 350 IRS 4x4
Competitive Analysis
Advantage:
Combines comprehensive service information with essential owner's manual data in a user-friendly digital format.
Key Features
Feature 1:
Year-specific accuracy for 2007-2011 models.
Feature 2:
Detailed repair procedures with visual aids.
Feature 3:
Includes both Service and Owner's Manuals for complete coverage.
Feature 4:
Enhanced digital format with bookmarking and search functionality.
📋 Manual Details
Coverage Areas
Service Manual Coverage:
Complete workshop repair and maintenance
Owner Manual Coverage:
Operation, maintenance, specifications
Page Count
Service Manual Estimated Pages:
600+
Owner Manual Estimated Pages:
100+
Manual Type
Primary Manual Type:
Service Manual (Workshop Repair)
Secondary Manual Type:
Owner's Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, specific components
Fuel System:
Carburetor, fuel pump, lines, filters
Ignition System:
CDI, ignition coil, spark plugs, wiring
Cooling System:
Radiator, fan, coolant, thermostat
Exhaust System:
Muffler, pipes, heat shields
Transmission:
Automatic transmission (Ultramatic), gearbox, driveshafts
Drivetrain:
Front differential, rear differential, drive shafts, U-joints
Suspension:
Front (independent), Rear (independent), shocks, A-arms, bushings
Brakes:
Front and rear disc brakes, hydraulic system, master cylinder, calipers, pads
Steering:
Handlebars, steering shaft, tie rods, ball joints
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter
Chassis Frame:
Frame inspection, mounts, body panels
Wheels Tires:
Tire pressure, wheel removal, bearings
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, lubrication, spark plug service
Troubleshooting:
Diagnostic procedures for common and complex issues
Engine Rebuild:
Piston, rings, cylinder head, valve adjustments, timing chain
Transmission Service:
Fluid checks, replacement, internal component inspection
Suspension Repair:
Shock absorber replacement, bushing replacement, alignment checks
Brake System Overhaul:
Brake pad replacement, caliper servicing, bleeding the system
Electrical Diagnosis:
Component testing, wiring harness repair, diagnostic codes (if applicable)
Carburetor Adjustment And Rebuild:
Jetting, idle speed, mixture, float level, cleaning
Wheel Bearing Replacement:
Removal, installation, proper torque specifications
Drive Shaft And U Joint Service:
Inspection, lubrication, replacement
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Diagnostic Capabilities:
Detailed troubleshooting flowcharts and electrical diagnostics
Diagrams And Illustrations:
Detailed exploded parts diagrams, wiring schematics, and step-by-step procedural illustrations
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Keyword searchable (Ctrl+F enabled)
Bookmarking:
Yes
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, SOHC, 2-valve
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Cooling System:
Liquid-cooled
Performance
Horsepower Estimated:
Approx. 20-22 HP @ 6500 RPM (varies by region/tuning)
Torque Estimated:
Approx. 20-22 lb-ft @ 5500 RPM (varies by region/tuning)
Fuel System
Fuel Delivery:
Mikuni BSR33 carburetor
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
3.2 US gal (12 L)
Ignition System
Ignition Type:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity:
1.75 US qt (1.65 L) with filter change
Spark Plug
Recommended Spark Plug:
NGK CR7E or DENSO U22FS-U
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic®)
Drive Selection:
2WD/4WD with differential lock
Features
Features:
Engine braking, selectable 2WD/4WD with electronic front differential lock
Fluid Specifications
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80W API GL-4
Fluid Capacities
Final Drive Oil Capacity:
0.18 US qt (0.17 L)
📐 Dimensions
Exterior
Overall Length:
76.8 in (1950 mm)
Overall Width:
41.5 in (1055 mm)
Overall Height:
45.7 in (1160 mm)
Wheelbase:
49.2 in (1250 mm)
Weights
Dry Weight:
573 lbs (260 kg)
Ground Clearance:
11.2 in (285 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Dimensions
Towing Capacity:
1102 lbs (500 kg)
Front Tire Size:
25x8-12
Rear Tire Size:
25x10-12
Wheel Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Safety Certification:
ANSI/SVIA 1-2003
Active Features
Engine Braking:
Yes, provided by Ultramatic transmission for downhill control.
Differential Lock:
Electronic front differential lock for enhanced traction.
Passive Features
Handlebars:
Comfort grip handlebars with thumb throttle.
Lighting:
Dual 30W halogen headlights, 15W tail/brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no infotainment system)
Driver Assistance
Driver Assistance:
Limited to selectable 2WD/4WD and differential lock for traction assist.
Connectivity
Connectivity:
N/A (No electronic connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3000 km or 100 hours of operation, or annually. More frequently under severe conditions.
Air Filter Cleaning:
Inspect every 20 hours, clean every 40 hours, replace as needed.
Spark Plug Inspection:
Inspect every 100 hours, adjust gap or replace as needed.
Valve Clearance Adjustment:
Every 600 hours of operation or as indicated by performance issues.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Brake Fluid Type:
DOT 3 or DOT 4.
Coolant Type:
Yamaha All Weather 50/50 Coolant or equivalent.
Known Issues
Common Issue 1:
Carburetor fouling due to infrequent use or poor fuel quality.
Common Issue 2:
Wear on suspension bushings and ball joints with high mileage or heavy use.
Common Issue 3:
Potential for starter solenoid issues on older units.
Maintenance Schedule Guidance
Guidance:
The included Owner's Manual details a comprehensive maintenance schedule.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for building reliable and performance-oriented ATVs.
Model Evolution
Evolution:
The Grizzly 350 IRS represents Yamaha's focus on utility and off-road capability, with the IRS providing improved comfort and handling over solid axle models.
Production
Production Era:
The 350 IRS platform was popular in the late 2000s and early 2010s, offering a balance of features and affordability.
🏆 Awards & Recognition
Recognitions
Recognition:
Yamaha Grizzly models are generally well-regarded for their reliability and off-road prowess within their class.
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