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2006-2008 Yamaha RAPTOR 700 Service Manual and ATV Owners Manual - Workshop Repair Download PDF

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The Raptor 700, model designation YFM700R, is a high-performance sport All-Terrain Vehicle (ATV) first introduced for the 2006 model year. Building on the legacy of its predecessor, the Raptor 660R, this model distinguishes itself with a powerful 686cc liquid-cooled, DOHC, four-stroke engine, offering superior torque and horsepower compared to many competitors. Key features include Electronic Fuel Injection (EFI) for enhanced throttle response and starting, a versatile 5-speed manual transmission with reverse, and long-travel, fully adjustable independent suspension systems for exceptional handling across varied terrains. Its aggressive styling, low center of gravity, and rider-focused cockpit are designed for enthusiasts, recreational riders, and racers seeking peak performance and an engaging off-road experience. This comprehensive manual set, comprising a Service Manual and an Owner's Maintenance Manual, provides detailed guidance for the Raptor 700, covering model years 2006 through 2008. The Workshop Repair Manual, exceeding 500 pages, offers in-depth procedures for engine disassembly and assembly, fuel and cooling systems, drivetrain, electrical systems, chassis, and more, including troubleshooting guides and essential technical specifications. The Owner's Maintenance Manual, typically 50-100 pages, focuses on routine maintenance, fluid specifications, and basic operational guidance. Together, these resources empower owners and technicians to effectively maintain, troubleshoot, and repair the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Designation: YFM700R Vehicle Type: All-Terrain Vehicle (ATV) Body Style: Sport ATV Generation Generation Identifier: First Generation (2006-2008) Codes Chassis Code: YFM700R 👋 Introduction Market Position Market Segment: High-performance sport ATV. Target Audience: Enthusiasts, recreational riders, and racers seeking peak performance and aggressive styling. Competitive Analysis Key Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R. Competitive Advantage: Larger displacement engine (686cc) providing higher torque and horsepower compared to many 450cc competitors. Key Features Engine Type: Powerful 686cc liquid-cooled, DOHC, four-stroke engine. Fuel Delivery: Electronic Fuel Injection (EFI) for precise fuel metering, improved throttle response, and easier starting. Transmission: 5-speed manual with reverse for versatile control. Suspension: Long-travel, fully adjustable independent front suspension and independent rear suspension for superior handling and comfort. Braking: Powerful hydraulic disc brakes front and rear. Ergonomics: Aggressive styling with a low center of gravity and rider-focused cockpit. 📋 Manual Details Coverage Areas Model Years Covered: 2006, 2007, 2008 Manual Set Components: Service Manual and Owner's Maintenance Manual Page Count Estimated Service Manual Pages: Over 500 pages (typical for comprehensive service manuals of this era) Estimated Owner Manual Pages: 50-100 pages (typical for owner's manuals) Manual Type Service Manual Type: Workshop Repair Manual Owner Manual Type: Maintenance Manual Language Language: English Format Download Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine disassembly, assembly, inspection, repair, troubleshooting for the 686cc liquid-cooled, DOHC, 4-valve, four-stroke engine. Fuel System: Fuel injection system diagnostics, components (throttle body, injectors, fuel pump, regulator), pressure testing, cleaning, and adjustments. Cooling System: Radiator, fan, thermostat, coolant flow, bleeding procedures, and component testing. Exhaust System: Muffler, headpipe, heat shields, and emissions-related components. Transmission System: 5-speed manual transmission with reverse, clutch operation, gear inspection, lubrication, and potential repairs. Drivetrain System: Shaft drive, final drive inspection, lubrication, seals, and potential maintenance. Suspension System: Front and rear suspension, shock absorbers (adjustable), springs, linkage, bearings, adjustment procedures, and maintenance. Braking System: Front dual hydraulic disc brakes, rear hydraulic disc brake, hydraulic lines, master cylinders, calipers, pad replacement, fluid type, bleeding, and troubleshooting. Electrical System: Battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting, starter motor, wiring diagrams, and troubleshooting. Chassis And Frame: Frame inspection, steering system (handlebar, steering stem, bearings), swingarm, sub-frame, and related components. Wheels And Tires: Tire pressures, rim specifications, wheel bearings, and tire replacement guidelines. Bodywork And Plastics: Fender removal, seat installation/removal, panel fasteners, and general care. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems, fault codes (if applicable via diagnostic tools). Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable), brake pad checks, fluid level checks, air filter cleaning/replacement. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair. Component Disassembly Assembly: Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling all major components. Specifications Data: Torque specifications, clearances, fluid capacities, electrical values, and other critical measurements. Wiring Diagrams: Comprehensive electrical schematics for all systems, aiding in troubleshooting and repair. Special Tools: Identification of specialized tools required for specific maintenance and repair tasks. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic owner maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely searchable text within the PDF for quick information retrieval. Print Quality Image Resolution: High-resolution for clear diagrams, illustrations, and schematics. Binding Type Binding: Not Applicable (Digital PDF Download) Paper Type Paper Type: Not Applicable (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, 4-stroke, 4-valve Displacement: 686...
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2006-2008 Yamaha RAPTOR 700 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2006-2008 Yamaha RAPTOR 700 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2006-2008 Yamaha RAPTOR 700 Service Manual and ATV Owners Manual - Workshop Repair Download PDF2006-2008 Yamaha RAPTOR 700 Service Manual and ATV Owners Manual - Workshop Repair Download PDF
The Raptor 700, model designation YFM700R, is a high-performance sport All-Terrain Vehicle (ATV) first introduced for the 2006 model year. Building on the legacy of its predecessor, the Raptor 660R, this model distinguishes itself with a powerful 686cc liquid-cooled, DOHC, four-stroke engine, offering superior torque and horsepower compared to many competitors. Key features include Electronic Fuel Injection (EFI) for enhanced throttle response and starting, a versatile 5-speed manual transmission with reverse, and long-travel, fully adjustable independent suspension systems for exceptional handling across varied terrains. Its aggressive styling, low center of gravity, and rider-focused cockpit are designed for enthusiasts, recreational riders, and racers seeking peak performance and an engaging off-road experience. This comprehensive manual set, comprising a Service Manual and an Owner's Maintenance Manual, provides detailed guidance for the Raptor 700, covering model years 2006 through 2008. The Workshop Repair Manual, exceeding 500 pages, offers in-depth procedures for engine disassembly and assembly, fuel and cooling systems, drivetrain, electrical systems, chassis, and more, including troubleshooting guides and essential technical specifications. The Owner's Maintenance Manual, typically 50-100 pages, focuses on routine maintenance, fluid specifications, and basic operational guidance. Together, these resources empower owners and technicians to effectively maintain, troubleshoot, and repair the vehicle, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Designation:
YFM700R
Vehicle Type:
All-Terrain Vehicle (ATV)
Body Style:
Sport ATV
Generation
Generation Identifier:
First Generation (2006-2008)
Codes
Chassis Code:
YFM700R
👋 Introduction
Market Position
Market Segment:
High-performance sport ATV.
Target Audience:
Enthusiasts, recreational riders, and racers seeking peak performance and aggressive styling.
Competitive Analysis
Key Competitors:
Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R.
Competitive Advantage:
Larger displacement engine (686cc) providing higher torque and horsepower compared to many 450cc competitors.
Key Features
Engine Type:
Powerful 686cc liquid-cooled, DOHC, four-stroke engine.
Fuel Delivery:
Electronic Fuel Injection (EFI) for precise fuel metering, improved throttle response, and easier starting.
Transmission:
5-speed manual with reverse for versatile control.
Suspension:
Long-travel, fully adjustable independent front suspension and independent rear suspension for superior handling and comfort.
Braking:
Powerful hydraulic disc brakes front and rear.
Ergonomics:
Aggressive styling with a low center of gravity and rider-focused cockpit.
📋 Manual Details
Coverage Areas
Model Years Covered:
2006, 2007, 2008
Manual Set Components:
Service Manual and Owner's Maintenance Manual
Page Count
Estimated Service Manual Pages:
Over 500 pages (typical for comprehensive service manuals of this era)
Estimated Owner Manual Pages:
50-100 pages (typical for owner's manuals)
Manual Type
Service Manual Type:
Workshop Repair Manual
Owner Manual Type:
Maintenance Manual
Language
Language:
English
Format
Download Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine disassembly, assembly, inspection, repair, troubleshooting for the 686cc liquid-cooled, DOHC, 4-valve, four-stroke engine.
Fuel System:
Fuel injection system diagnostics, components (throttle body, injectors, fuel pump, regulator), pressure testing, cleaning, and adjustments.
Cooling System:
Radiator, fan, thermostat, coolant flow, bleeding procedures, and component testing.
Exhaust System:
Muffler, headpipe, heat shields, and emissions-related components.
Transmission System:
5-speed manual transmission with reverse, clutch operation, gear inspection, lubrication, and potential repairs.
Drivetrain System:
Shaft drive, final drive inspection, lubrication, seals, and potential maintenance.
Suspension System:
Front and rear suspension, shock absorbers (adjustable), springs, linkage, bearings, adjustment procedures, and maintenance.
Braking System:
Front dual hydraulic disc brakes, rear hydraulic disc brake, hydraulic lines, master cylinders, calipers, pad replacement, fluid type, bleeding, and troubleshooting.
Electrical System:
Battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting, starter motor, wiring diagrams, and troubleshooting.
Chassis And Frame:
Frame inspection, steering system (handlebar, steering stem, bearings), swingarm, sub-frame, and related components.
Wheels And Tires:
Tire pressures, rim specifications, wheel bearings, and tire replacement guidelines.
Bodywork And Plastics:
Fender removal, seat installation/removal, panel fasteners, and general care.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems, fault codes (if applicable via diagnostic tools).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable), brake pad checks, fluid level checks, air filter cleaning/replacement.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair.
Component Disassembly Assembly:
Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling all major components.
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical values, and other critical measurements.
Wiring Diagrams:
Comprehensive electrical schematics for all systems, aiding in troubleshooting and repair.
Special Tools:
Identification of specialized tools required for specific maintenance and repair tasks.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic owner maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution for clear diagrams, illustrations, and schematics.
Binding Type
Binding:
Not Applicable (Digital PDF Download)
Paper Type
Paper Type:
Not Applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 4-stroke, 4-valve
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Carburetion:
Not Applicable (EFI)
Performance
Horsepower:
Estimated 50-55 HP at crank (manufacturer data not always published directly for ATVs, based on reputable sources and comparisons).
Torque:
Estimated 40-45 ft-lbs at crank (similar estimation as horsepower).
Fuel System
Fuel Injection Type:
Mikuni 44mm throttle body with EFI
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication
Oil Type:
Yamalube 4T or equivalent SAE 10W-40 API SG, SJ, SL or higher
Oil Capacity With Filter:
3.56 US qt (3.37 L)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed manual with reverse
Clutch Type:
Wet, multi-disc
Optional
Optional Transmission:
None
Features
Drivetrain:
O-ring sealed chain drive, sealed eccentric bearing.
Final Drive Type:
Shaft drive
Transmission Oil Type:
Yamalube 10W-40 API SG or equivalent
Transmission Oil Capacity:
0.75 L (0.79 US qt)
📐 Dimensions
Exterior
Overall Length:
72.1 in (1830 mm)
Overall Width:
42.1 in (1070 mm)
Overall Height:
43.7 in (1109 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
11.0 in (279 mm)
Weights
Wet Weight:
423 lbs (192 kg)
Fuel Capacity:
3.4 gal (13 L)
🛡️ Safety Features
Ratings
Safety Certifications:
Not applicable for ATVs in the same way as passenger vehicles (e.g., NHTSA, IIHS ratings).
Active Features
Lighting:
Dual 30W Krypton headlights, 8W incandescent taillight.
Passive Features
Handlebars:
Tapered aluminum handlebars with durable grips for better control.
Footpegs:
Wide, serrated footpegs with heel guards for secure footing.
Seat:
Comfortable and supportive seat design for extended riding.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (ATV with basic instrumentation).
Instrumentation:
Digital display featuring speedometer, odometer, tripmeter, clock, and various indicator lights (neutral, reverse, oil, coolant).
Driver Assistance
Driver Assistance Features:
None.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 1000 km (600 miles) or 6 months, whichever comes first, or more frequently under severe use.
Air Filter Cleaning Interval:
Every 1000 km (600 miles) or every 3 months, or more frequently in dusty conditions.
Spark Plug Check Interval:
Every 1000 km (600 miles) or every 6 months.
Clutch Free Play Adjustment:
Check and adjust every 1000 km (600 miles).
Brake Fluid Change Interval:
Every 2 years or as needed based on inspection.
Fluid Specifications
Engine Oil Specification:
Yamalube 4T, SAE 10W-40, API SG, SJ, SL or higher.
Coolant Specification:
Mixture of permanent type anti-freeze and water (50:50 ratio) recommended.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Final Drive Oil Specification:
Yamalube 10W-40, API SG or equivalent (same as transmission).
Known Issues
Common Wear Items:
Front wheel bearings, rear brake pads, swingarm bearings, and steering stem bearings due to stress and usage.
Potential Efi Issues:
In rare cases, early EFI systems could be sensitive to fuel quality or contamination, leading to rough running; typically addressable with proper maintenance and cleaning.
Suspension Tuning:
Many owners modify suspension settings for different riding styles or terrains; the manual provides guidance on adjustments.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Company is renowned for its high-performance motorcycles, ATVs, watercraft, and musical instruments, with a strong emphasis on engineering and innovation.
Model Evolution
Predecessor:
Yamaha Raptor 660R (YFM660R).
Key Changes From 660R:
Introduction of the larger 686cc engine, electronic fuel injection (EFI), electric start, and a redesigned chassis for improved handling and performance.
Design Philosophy:
To create the ultimate sport ATV by leveraging Yamaha's advanced engine technology and chassis design expertise.
Production
Manufacturing Location:
Taiwan (typically for Yamaha's ATV production during this period).
Production Period:
2006-present (with updates to newer generations).
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Widely regarded as a benchmark in the sport ATV segment for its performance and handling.
Ratings
Consumer Ratings:
Consistently high consumer satisfaction ratings for its power, reliability, and off-road capability.
Certifications
Emissions Certification:
Meets EPA and CARB emissions standards for its model year.
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