Introducing the Raptor 700, a high-performance sport All-Terrain Vehicle (ATV) designed for demanding off-road use. Covering model years 2006 through 2009, this ATV is engineered with a powerful 686cc liquid-cooled, four-stroke, single-cylinder engine, featuring a DOHC and 4-valve configuration. Its robust build is complemented by independent front double wishbone suspension with adjustable piggyback shock absorbers and a rear swingarm with a fully adjustable shock, providing exceptional control and comfort. The Raptor 700 is recognized for its strong performance, building on a rich motorsports heritage, and competes in the high-performance sport ATV segment with its sophisticated chassis and powerful engine. This comprehensive workshop service manual provides detailed instructions and technical specifications essential for the maintenance, repair, and overhaul of your Raptor 700 (2006-2009). It covers all major systems, including complete engine overhauls, fuel and ignition systems, cooling, transmission, drivetrain, suspension, braking, steering, and electrical systems. The manual offers guidance on routine maintenance, troubleshooting common issues, and component replacement, along with critical torque specifications and clearance adjustments. Designed for technicians and owners with a good understanding of ATV mechanics, this English-language resource ensures optimal performance and longevity of your vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Years Covered: 2006, 2007, 2008, 2009 Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Market Segment: High-performance sport ATV segment. Competitive Analysis Key Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R. Key Features Vehicle Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, single-cylinder. Engine Displacement: 686cc Fuel Induction: Mikuni 44mm carburetor (for most 2006-2009 models, some variations may exist). Transmission Type: 5-speed constant mesh with wet multi-disc clutch and reverse. Suspension Front: Independent double wishbone with piggyback shock absorbers, 5-way preload adjustable, 8.1-inch travel. Suspension Rear: Swingarm with fully adjustable piggyback shock absorber, 9.5-inch travel. Brakes Front: Dual hydraulic disc Brakes Rear: Hydraulic disc Tires Front: AT21x7R10 Tires Rear: AT20x10R9 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Page Count Page Count: 401 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Fuel System: Carburetor/fuel injection system diagnosis and repair, fuel pump, fuel lines. Ignition System: Ignition coil, spark plug, CDI unit, timing checks. Cooling System: Radiator, coolant, water pump, fan operation. Transmission And Drivetrain: Clutch operation, gear shifting mechanisms, final drive, axle maintenance. Suspension System: Front and rear suspension geometry, shock absorber service, bushing replacement. Braking System: Brake caliper overhaul, hydraulic lines, master cylinder, brake pad replacement, bleeding procedures. Steering System: Steering column, tie rods, ball joint inspection and replacement. Electrical System: Wiring diagrams, battery service, starter motor, lighting, charging system, fuses, relays. Chassis And Body: Frame inspection, body panel removal and installation, seat, handlebars. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement. Troubleshooting: Diagnostic flowcharts and common problem identification for various systems. Repair And Rebuild: Detailed step-by-step instructions for component repair and full system overhauls. Part Replacement: Instructions for replacing common wear items and critical components. Torque Specifications: Precise torque values for critical fasteners and assembly points. Clearances And Adjustments: Specifications for valve clearances, chain slack, and other critical adjustments. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics. Assumed Technician Skill Skill Level Assumption: Assumes a fully qualified technician with a good understanding of ATV mechanics and diagnostic tools. 📊 Manual Specifications File Format File Format: PDF Print Quality Image Resolution: High resolution, suitable for clear viewing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Likely searchable, depending on the original PDF's OCR quality. ⚙️ Engine Specifications Primary Engine Engine Code: Typically referred to by model designation, e.g., 35B for the Raptor 700. Engine Configuration: Single-cylinder, four-stroke Bore X Stroke: 100.0 mm x 84.0 mm Compression Ratio: 9.2:1 (for many models) Performance Horsepower Approx: Approximately 45-50 HP (peak, subject to exhaust and tuning) Torque Approx: Approximately 40-45 lb-ft (peak) Fuel System Fuel Delivery: Mikuni BSR42 (42mm) carburetor for early models, later models may feature different carburetor sizes or EFI systems. This manual likely covers the prevalent 42mm BSR carburetor. Fuel Type: Unleaded gasoline, minimum 87 octane. Fuel Tank Capacity: Approx. 2.9 gallons (11 Liters) 🔧 Transmission Standard Transmission Type: 5-speed manual with constant mesh and wet multi-disc clutch Optional Reverse Gear: Yes, integrated into the transmission. Features Final Drive: O-ring sealed chain Clutch Type: Wet, multiple-disc Fluid Specifications Transmission Oil Type: Yamalube 4 (or equivalent API SG, SAE 10W-40) motorcycle oil. Fluid Capacities Transmission Oil Capacity: Approx. 1.40 US qt (1.3 L) for engine oil/transmission oil. 📐 Dimensions Exterior Overall Length: Approx. 70.5 inches (1790 mm) Overall Width: Approx. 45.2 inches (1150 mm) Overall Height: Approx. 43.9 inches (1115 mm) Seat Height: Approx. 32.3 inches (820...