Introduction
|
Market Position
|
Segment:
|
Full-size, V-twin cruiser/touring motorcycle.
|
Target Audience:
|
Riders seeking comfortable, long-distance touring capabilities with classic American V-twin styling and Japanese engineering reliability.
|
Competitive Analysis
|
Competitors Era:
|
Honda Gold Wing (though more sport-touring), Harley-Davidson models, Kawasaki Vulcan series, Suzuki Intruder series.
|
Key Features
|
Engine Configuration:
|
V-four engine, a distinctive feature for a cruiser of its era.
|
Styling:
|
Iconic 'Virago' styling with a prominent V-engine, comfortable seating, and often extensive touring accessories.
|
Long Production Run:
|
Demonstrates enduring design and appeal, supported by a wide range of service documentation.
|
Manual Details
|
Coverage Areas
|
Primary Coverage:
|
Full Service Repair and Maintenance
|
Model Years Covered:
|
1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
|
Page Count
|
Estimated Pages:
|
Numerous (typically 400-600+ pages for comprehensive service manuals)
|
Manual Type
|
Type:
|
Service/Repair Manual
|
Language
|
Language:
|
English
|
Format
|
Format:
|
PDF Download
|
Manual Coverage
|
Systems Covered
|
Engine Mechanical:
|
Complete disassembly, inspection, repair, and reassembly of the VMX1200 engine, including cylinder head, valves, pistons, crankshaft, camshafts, lubrication system, cooling system, and timing components.
|
Fuel System:
|
Carburetor overhaul and adjustment (VMX12 typically uses multiple Mikuni CV carburetors), fuel pump operation, fuel lines, fuel tank service.
|
Ignition System:
|
Ignition timing, CDI unit, spark plugs, ignition coils, wiring diagrams for ignition.
|
Transmission Drivetrain:
|
Gearbox operation, clutch service and adjustment, drive shaft maintenance, final drive inspection and service.
|
Suspension:
|
Front fork service (oil changes, seal replacement), rear shock absorber inspection and service, linkage maintenance.
|
Brakes:
|
Front and rear brake caliper overhaul, master cylinder service, brake line replacement, brake pad replacement, bleeding procedures.
|
Electrical System:
|
Comprehensive wiring diagrams, battery service, charging system (stator, regulator/rectifier), lighting system, starter motor, instrumentation, fuses, relays.
|
Chassis Frame:
|
Frame inspection, steering head bearing service, swingarm and pivot bearing inspection and lubrication.
|
Bodywork Fairings:
|
Fairing removal and installation, seat service, body panel repair and maintenance.
|
Procedures Included
|
Routine Maintenance:
|
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment (if applicable), fluid level checks.
|
Troubleshooting:
|
Step-by-step diagnostic procedures for common and uncommon issues, fault finding guides.
|
Rebuilds:
|
Detailed instructions for complete engine, transmission, and carburetor rebuilds.
|
Adjustments:
|
Carburetor synchronization, clutch adjustment, brake lever adjustment, throttle cable adjustment.
|
Specifications Data:
|
Torque specifications for all fasteners, clearance specifications, fluid capacities, electrical component resistance values.
|
Technical Depth
|
Depth:
|
Comprehensive: Covers everything from basic owner-level maintenance to full engine teardowns and electrical system diagnostics.
|
Diagnostic Charts:
|
Includes detailed diagnostic flowcharts for troubleshooting specific problems.
|
Special Tools:
|
Lists any specialized tools required for specific procedures.
|
Dimensions
|
Exterior
|
Length:
|
Approx. 92.9 - 97.0 in (2360 - 2464 mm), depending on model year and fairing.
|
Width:
|
Approx. 34.3 - 36.0 in (870 - 915 mm), depending on model year.
|
Height:
|
Approx. 52.0 - 55.1 in (1320 - 1400 mm), depending on model year and windshield.
|
Wheelbase:
|
Approx. 60.8 - 61.4 in (1545 - 1560 mm), depending on model year.
|
Weights
|
Dry Weight:
|
Approx. 550 - 620 lbs (250 - 281 kg), depending on model year and accessories.
|
Gross Vehicle Weight Rating:
|
Not typically published for motorcycles, but rider + cargo capacity is implied.
|
Maintenance
|
Service Intervals
|
Oil Change:
|
Every 3,000-4,000 miles or 6 months.
|
Air Filter Service:
|
Every 6,000-8,000 miles or annually.
|
Spark Plug Replacement:
|
Every 10,000-12,000 miles.
|
Valve Clearance Check:
|
Every 10,000-15,000 miles (critical due to 3-valve heads).
|
Fluid Specifications
|
Engine Oil Type:
|
Yamalube 4 (10W-40 or 20W-50 recommended based on climate) or equivalent API SG, SF, or SE rated motorcycle oil.
|
Engine Oil Capacity:
|
Approx. 3.0 - 3.4 quarts (2.8 - 3.2 liters) with filter change.
|
Coolant Type:
|
Yamaha's recommended coolant or a high-quality ethylene glycol based coolant with corrosion inhibitors (50/50 mix with distilled water).
|
Brake Fluid:
|
DOT 3 or DOT 4 specification hydraulic brake fluid.
|
Known Issues
|
Carburetor Issues:
|
Carburetor synchronization drift, diaphragm wear, idle stability issues over time, especially with ethanol-blended fuels.
|
Charging System:
|
Stator or regulator/rectifier failure can occur with age, leading to battery charging problems.
|
Water Pump Seal:
|
Leaking water pump seals are a known maintenance item.
|
Clutch Actuation:
|
Cable stretch or wear can affect clutch feel and operation; hydraulic clutches on later models may require fluid changes.
|
Electrical Connectors:
|
Corrosion or loose connections can cause intermittent electrical issues.
|
Vehicle History
|
Brand Heritage
|
Heritage:
|
Yamaha Corporation, a Japanese multinational corporation with a long history in musical instruments, electronics, and motorcycles, known for innovation and quality.
|
Model Evolution
|
Introduction:
|
Introduced in 1985 as a flagship V-four cruiser/touring motorcycle, directly competing with established American and European touring bikes.
|
Major Updates:
|
Throughout its lifespan, the VMX1200 received updates including improved fuel injection (on some later models, though carburetors were dominant), revised styling, updated suspension components, and enhanced touring features like audio systems and cruise control on certain trims (e.g., Venture Royale).
|
Production
|
Production Period:
|
1985 - 2007
|
Manufacturing Location:
|
Primarily Japan.
|