This comprehensive Workshop Service Repair Manual provides detailed instructions for the repair and overhaul of the Yamaha XTZ660 Tenere motorcycle, covering model years 1991-1999. Assuming a basic understanding of general motorcycle repair practices, the manual emphasizes the unique aspects of the XTZ660 Tenere, enabling you to perform quality service and maintain your motorcycle effectively. The manual includes instructions on components manufactured specifically for the XTZ660 Tenere, as well as instructions from respective component manufacturers for proprietary parts. This allows technicians to fully understand the function of each component and accurately assess the overall performance of the motorcycle. The manual covers a wide range of topics, including tune-ups, maintenance procedures, removal and installation processes, assembly and disassembly guides, fuel system, ignition system, lubrication system, exhaust system, electrical system, and bodywork. It also provides detailed information for more extensive repairs, such as those involving engine and transmission disassembly. This manual aims to empower owners to perform routine maintenance and repairs, offering diagnostic and repair procedures for troubleshooting any issues that may arise. By equipping yourself with this manual, you can become a more informed and knowledgeable owner, capable of maintaining and repairing your XTZ660 Tenere like a professional.

The Yamaha XTZ660 Tenere, a legendary motorcycle known for its ruggedness and off-road prowess, was produced from 1989 to 2007. The 1991-1999 models, specifically, are considered a golden era for the Tenere. This era saw the bike refined with a host of improvements, including a larger fuel tank, revised suspension, and a stronger engine, solidifying its reputation as a true adventure machine. The Tenere's iconic design, featuring a high-mounted exhaust, a tall windscreen, and a large, comfortable seat, was well-suited for long-distance journeys and off-road exploration.

Powering this capable machine was a 660cc, air-cooled, single-cylinder engine renowned for its reliability and durability. The engine delivered a smooth and linear power delivery, making it comfortable for both on- and off-road riding. Combined with its rugged frame, long-travel suspension, and a 21-inch front wheel, the XTZ660 Tenere was capable of tackling a wide range of terrains, from tarmac highways to challenging off-road trails. Despite its off-road focus, the bike offered a surprisingly comfortable ride for long distances, making it a popular choice for adventure touring enthusiasts. The Tenere's large fuel tank provided a long range, further enhancing its capabilities for long-distance travel. Today, the Yamaha XTZ660 Tenere remains a sought-after motorcycle for its timeless design, legendary reliability, and impressive off-road capabilities.