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Yamaha YFM 700 RV Raptor Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Yamaha Model: YFM 700 RV Raptor Vehicle Type: ATV (All-Terrain Vehicle) Category: Sport ATV Engine Configuration: Single-cylinder Engine Displacement: 686cc Cooling System: Liquid-cooled Fuel System: Fuel Injection Drive Type: Shaft Drive Transmission Type: Constant-mesh 5-speed with reverse Clutch Type: Wet, multi-plate Suspension Front: Independent double wishbone with adjustable piggyback shocks Suspension Rear: Swingarm with adjustable piggyback shock Brakes Front: Dual hydraulic disc Brakes Rear: Hydraulic disc Tires Front: AT21x7-10 Tires Rear: AT20x10-9 Length: Approx. 70.7 inches (1795 mm) Width: Approx. 45.3 inches (1150 mm) Height: Approx. 43.7 inches (1109 mm) Wheelbase: Approx. 50.4 inches (1280 mm) Ground Clearance: Approx. 10.5 inches (267 mm) Fuel Capacity: 3.6 US gallons (13.7 L) Dry Weight: Approx. 421 lbs (191 kg) Generation Generation Identifier: First Generation (2006-Present) Codes Model Code Prefix: YFM700 Model Designation Rv: Likely indicates a specific trim or year/package variant (e.g., 'R' for Race-oriented, 'V' for a specific revision or market). 👋 Introduction Market Position Vehicle Segment: High-performance sport ATV, designed for recreational riding, desert racing, trail riding, and aggressive off-road use. Target Audience: Enthusiasts seeking power, handling, and capability from their ATV. Competitive Analysis Key Competitors: Honda TRX series, Suzuki LT-R/LT-Z series, Kawasaki KFX series, Polaris Outlaw series. Yamaha Raptor Advantage: Known for its powerful and torquey engine, reliable driveline, and well-balanced chassis, often praised for its versatility. Key Features Engine Power: The 686cc SOHC, 4-valve, fuel-injected engine provides significant low-end torque and broad power delivery. Suspension Performance: Long-travel, fully adjustable suspension offers excellent control over rough terrain and for high-speed riding. Ergonomics: Designed for rider comfort and control with a spacious seating position and intuitive controls. Durability And Reliability: Yamaha's reputation for building robust and long-lasting off-road vehicles. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Service and Repair Workshop Manual Applicable Vehicle Variants: Yamaha YFM 700 RV Raptor (all sub-models and configurations based on this platform) Covered Regions: Global (specifications and procedures are generally universal for the model) Page Count Estimated Page Count: High volume, likely 300-500+ pages (typical for detailed service manuals) Manual Type Manual Category: Service Repair Manual / Workshop Manual Content Type: Technical Repair and Maintenance Documentation Language Primary Language: English Format Delivery Format: Digital Download (PDF) File Characteristics: Printable, easy to download, searchable text (implied by PDF format) 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine disassembly, assembly, inspection, tuning, lubrication, cooling system, fuel injection system, exhaust system, ignition system, starting system, charging system. Chassis And Suspension: Frame, steering system, front and rear suspension components, shock absorbers, linkage, hubs, bearings, driveshaft. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlights, taillights, indicators), instrumentation, ECU, sensors, troubleshooting of electrical faults. Braking System: Brake caliper service, master cylinder service, brake fluid replacement, bleeding procedures, disc and pad inspection/replacement. Fuel And Exhaust: Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, exhaust system components. Procedures Included Maintenance Tasks: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, valve clearance checks/adjustments, chain adjustment (if applicable, though this is shaft drive), brake fluid flushes. Diagnostic Procedures: Troubleshooting guides for common and uncommon issues, symptom-based diagnostics, fault code interpretation (if applicable via diagnostic tools). Repair Procedures: Step-by-step instructions for component removal, installation, rebuilding, and replacement for all major systems. Adjustment Procedures: Carburetor/throttle body synchronization, ignition timing (if adjustable), suspension settings, clutch lever adjustment. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and suspension overhaul. Diagnostic Tools Required: May reference specific diagnostic tools or sequences for advanced troubleshooting. Visual Aids: Highly detailed exploded views, diagrams, and illustrations for clear understanding of component placement and assembly. 📊 Manual Specifications File Format Document Format: PDF (Portable Document Format) Searchability: Likely contains searchable text, enabling quick information retrieval. Print Quality Print Suitability: Printable pages, allowing for physical reference in a workshop environment. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, 4-valve Bore X Stroke: 100 mm x 84 mm (typical for this generation, exact spec should be confirmed in manual) Compression Ratio: Approx. 9.2:1 (typical for this generation) Performance Horsepower: Typically around 50-55 HP (actual figures vary by year and regulations) Torque: Strong torque figures, crucial for off-road performance. Fuel System Fuel Delivery: Mikuni 44mm throttle body with Dual Fuel Injection (DFI) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Lubrication Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher) Oil Capacity: Approx. 2.0 Liters (with filter change) Ignition Ignition System: TCI (Transistor Controlled Ignition) Spark Plug: CR7E (NGK) or equivalent (specific part number may vary slightly by year) 🔧 Transmission Standard Transmission Type: Constant-mesh, 5-speed with reverse Optional Optional Transmissions: N/A (The Raptor 700 typically features a single standard...
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Yamaha YFM 700 RV Raptor Service Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM 700 RV Raptor
Vehicle Type:
ATV (All-Terrain Vehicle)
Category:
Sport ATV
Engine Configuration:
Single-cylinder
Engine Displacement:
686cc
Cooling System:
Liquid-cooled
Fuel System:
Fuel Injection
Drive Type:
Shaft Drive
Transmission Type:
Constant-mesh 5-speed with reverse
Clutch Type:
Wet, multi-plate
Suspension Front:
Independent double wishbone with adjustable piggyback shocks
Suspension Rear:
Swingarm with adjustable piggyback shock
Brakes Front:
Dual hydraulic disc
Brakes Rear:
Hydraulic disc
Tires Front:
AT21x7-10
Tires Rear:
AT20x10-9
Length:
Approx. 70.7 inches (1795 mm)
Width:
Approx. 45.3 inches (1150 mm)
Height:
Approx. 43.7 inches (1109 mm)
Wheelbase:
Approx. 50.4 inches (1280 mm)
Ground Clearance:
Approx. 10.5 inches (267 mm)
Fuel Capacity:
3.6 US gallons (13.7 L)
Dry Weight:
Approx. 421 lbs (191 kg)
Generation
Generation Identifier:
First Generation (2006-Present)
Codes
Model Code Prefix:
YFM700
Model Designation Rv:
Likely indicates a specific trim or year/package variant (e.g., 'R' for Race-oriented, 'V' for a specific revision or market).
👋 Introduction
Market Position
Vehicle Segment:
High-performance sport ATV, designed for recreational riding, desert racing, trail riding, and aggressive off-road use.
Target Audience:
Enthusiasts seeking power, handling, and capability from their ATV.
Competitive Analysis
Key Competitors:
Honda TRX series, Suzuki LT-R/LT-Z series, Kawasaki KFX series, Polaris Outlaw series.
Yamaha Raptor Advantage:
Known for its powerful and torquey engine, reliable driveline, and well-balanced chassis, often praised for its versatility.
Key Features
Engine Power:
The 686cc SOHC, 4-valve, fuel-injected engine provides significant low-end torque and broad power delivery.
Suspension Performance:
Long-travel, fully adjustable suspension offers excellent control over rough terrain and for high-speed riding.
Ergonomics:
Designed for rider comfort and control with a spacious seating position and intuitive controls.
Durability And Reliability:
Yamaha's reputation for building robust and long-lasting off-road vehicles.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive Service and Repair Workshop Manual
Applicable Vehicle Variants:
Yamaha YFM 700 RV Raptor (all sub-models and configurations based on this platform)
Covered Regions:
Global (specifications and procedures are generally universal for the model)
Page Count
Estimated Page Count:
High volume, likely 300-500+ pages (typical for detailed service manuals)
Manual Type
Manual Category:
Service Repair Manual / Workshop Manual
Content Type:
Technical Repair and Maintenance Documentation
Language
Primary Language:
English
Format
Delivery Format:
Digital Download (PDF)
File Characteristics:
Printable, easy to download, searchable text (implied by PDF format)
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Engine disassembly, assembly, inspection, tuning, lubrication, cooling system, fuel injection system, exhaust system, ignition system, starting system, charging system.
Chassis And Suspension:
Frame, steering system, front and rear suspension components, shock absorbers, linkage, hubs, bearings, driveshaft.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlights, taillights, indicators), instrumentation, ECU, sensors, troubleshooting of electrical faults.
Braking System:
Brake caliper service, master cylinder service, brake fluid replacement, bleeding procedures, disc and pad inspection/replacement.
Fuel And Exhaust:
Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, exhaust system components.
Procedures Included
Maintenance Tasks:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, valve clearance checks/adjustments, chain adjustment (if applicable, though this is shaft drive), brake fluid flushes.
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, symptom-based diagnostics, fault code interpretation (if applicable via diagnostic tools).
Repair Procedures:
Step-by-step instructions for component removal, installation, rebuilding, and replacement for all major systems.
Adjustment Procedures:
Carburetor/throttle body synchronization, ignition timing (if adjustable), suspension settings, clutch lever adjustment.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and suspension overhaul.
Diagnostic Tools Required:
May reference specific diagnostic tools or sequences for advanced troubleshooting.
Visual Aids:
Highly detailed exploded views, diagrams, and illustrations for clear understanding of component placement and assembly.
📊 Manual Specifications
File Format
Document Format:
PDF (Portable Document Format)
Searchability:
Likely contains searchable text, enabling quick information retrieval.
Print Quality
Print Suitability:
Printable pages, allowing for physical reference in a workshop environment.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, 4-valve
Bore X Stroke:
100 mm x 84 mm (typical for this generation, exact spec should be confirmed in manual)
Compression Ratio:
Approx. 9.2:1 (typical for this generation)
Performance
Horsepower:
Typically around 50-55 HP (actual figures vary by year and regulations)
Torque:
Strong torque figures, crucial for off-road performance.
Fuel System
Fuel Delivery:
Mikuni 44mm throttle body with Dual Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher)
Oil Capacity:
Approx. 2.0 Liters (with filter change)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Spark Plug:
CR7E (NGK) or equivalent (specific part number may vary slightly by year)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh, 5-speed with reverse
Optional
Optional Transmissions:
N/A (The Raptor 700 typically features a single standard transmission configuration)
Features
Clutch Operation:
Wet, multi-plate, manual operation
Final Drive:
O-ring sealed chain (This is incorrect for the YFM700R which is shaft drive. Correcting this to Shaft Drive as per initial specs.)
Final Drive Correct:
Shaft Drive
Gear Ratios:
Detailed gear ratios are provided in the service manual.
Fluid Specifications
Transmission Oil Type:
Yamalube SAE 75W Gear Oil (or equivalent API GL-4)
Fluid Capacities
Transmission Oil Capacity:
Approx. 0.7 Liters
📐 Dimensions
Exterior
Overall Length:
Approx. 70.7 inches (1795 mm)
Overall Width:
Approx. 45.3 inches (1150 mm)
Overall Height:
Approx. 43.7 inches (1109 mm)
Wheelbase:
Approx. 50.4 inches (1280 mm)
Ground Clearance:
Approx. 10.5 inches (267 mm)
Weights
Dry Weight:
Approx. 421 lbs (191 kg)
Wet Weight:
Approx. 448 lbs (203 kg) (with all necessary fluids)
Cargo
Cargo Capacity:
N/A (Sport ATVs are not designed for significant cargo carrying; emphasis is on rider performance).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to typical automotive crash safety testing standards).
Active Features
Braking System Type:
Dual hydraulic disc front, Hydraulic disc rear; provides strong stopping power.
Suspension Stability:
Wide track width and long-travel suspension contribute to stability during aggressive maneuvers and over rough terrain.
Throttle Control:
Thumb throttle for precise speed modulation.
Passive Features
Chassis Design:
Reinforced steel frame for durability and rider protection.
Handlebars:
ATV-specific handlebars with protective padding for rider safety.
Footwells:
Wide, self-cleaning footwells provide grip and protection.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Sport ATVs typically do not feature infotainment systems; focus is on functional instrumentation.)
Driver Assistance
Driver Assistance Features:
N/A (ATVs rely on rider skill; no electronic driver aids like ABS or traction control are standard on this model).
Connectivity
Connectivity Options:
N/A
Instrumentation
Display Type:
Digital LCD instrumentation providing speedometer, odometer, trip meter, clock, coolant temperature warning, and neutral indicator.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months (whichever comes first).
Oil Filter Replacement:
Every 1000 km or 6 months (when changing engine oil).
Air Filter Cleaning:
Every 100 hours or annually; replace when necessary.
Spark Plug Check:
Every 1000 km or 6 months.
Valve Clearance Check:
Every 2000 km or 1 year.
Brake Fluid Replacement:
Every 2 years.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher)
Transmission Gear Oil:
Yamalube SAE 75W Gear Oil (or equivalent API GL-4)
Coolant:
Permanent type antifreeze (ethylene glycol based) with demineralized water at a 50:50 ratio.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, tires, wheel bearings, suspension bushings due to off-road use. Clutch plates can wear over time with aggressive riding.
Fuel System Considerations:
While fuel injection is generally reliable, maintaining fuel quality and clean injectors is important for optimal performance.
Cooling System Maintenance:
Regular checks of coolant level and radiator fins are important to prevent overheating.
📚 Vehicle History
Brand Heritage
Yamaha Offroad Legacy:
Yamaha has a long and storied history in off-road motorsports, including the development of iconic ATVs like the original '3-wheeler' and early QuadRacers.
Model Evolution
Raptor Lineage:
The YFM 700R is the successor to the highly successful YFM660R Raptor, building upon its performance and handling characteristics.
Introduction Of 700:
The 700cc engine was introduced in 2006, offering a significant increase in power and torque over the 660cc model, along with fuel injection for improved throttle response and efficiency.
Production
Production Start Year:
2006
Manufacturing Locations:
Primarily manufactured in Japan and/or the United States by Yamaha Motor Company.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Yamaha Raptor line, including the YFM700R, has consistently received positive reviews and awards from ATV publications and enthusiasts for its performance, handling, and reliability.
Ratings
Rider Satisfaction:
High rider satisfaction due to its potent engine, agile chassis, and durable build quality.
Certifications
Safety Certifications:
Meets EPA emissions standards and relevant safety regulations for ATVs in its target markets.
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