Yamaha YFM660R(N) ATV Complete Factory Service / Repair / Workshop Manual

Normal fiyat: $142.00
İndirimli fiyat: $142.00
Normal fiyat
Birim fiyat: /

🏷️ Basic Information Identification Make: Yamaha Model: YFM660R Model Designation: Raptor 660R Model Code: YFM660R(N) Codes Vin Prefix: JY 👋 Introduction Market Position Segment: High-performance sport ATV Target Audience: Enthusiasts, recreational riders, racers, and DIY mechanics seeking in-depth technical knowledge for maintenance and repair. Competitive Analysis Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R. Key Features Atv Highlight: Renowned for its powerful engine and capable chassis, a popular choice for trail riding and recreational off-roading during its production run. Manual Value Proposition: Provides factory-level diagnostic and repair procedures, essential for maintaining optimal performance and longevity of the YFM660R. 📋 Manual Details Coverage Areas Markets Covered: Global (specific regional variations may apply to maintenance schedules and emissions standards) Page Count Estimated Page Count: 500+ Manual Type Type: Factory Service / Repair / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, tuning, diagnostics, lubrication, cooling system, fuel system (carburetor), ignition system, exhaust system. Transmission: Clutch (wet multi-plate), gearbox, drive shaft, final drive (chain drive), disassembly, assembly, adjustment, lubrication. Chassis: Frame, suspension (front and rear, including shocks and linkages), steering system, wheel bearings, hubs, brake systems (front and rear discs). Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition system components (CDI, spark plug), starter motor, instrumentation. Body And Trim: Body panels, fenders, seat, handlebars, controls, footpegs, graphics. Procedures Included Maintenance: Regular inspections, oil changes, filter replacements, chain maintenance, brake checks, carburetor cleaning and adjustment, valve clearance checks and adjustment, spark plug replacement. Troubleshooting: Diagnostic charts, common problems and their solutions, electrical system diagnostics, engine performance issues. Repair And Rebuild: Step-by-step instructions for major component overhauls, engine rebuilds, transmission repair, suspension component replacement, brake caliper servicing. Technical Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, engine timing, carburetor jetting. Technical...

19 people are viewing this right now

Type: Atv

Satıcı:

Sku: 38596

Collections: ALL ATV Marine

Availability: In stock

Tags: Atv Marine Outboard Engines Sears Yamaha YFM660R(N)

Ürün varyasyonları

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM660R

Model Designation:

Raptor 660R

Model Code:

YFM660R(N)

Codes

Vin Prefix:

👋 Introduction

Market Position

Segment:

High-performance sport ATV

Target Audience:

Enthusiasts, recreational riders, racers, and DIY mechanics seeking in-depth technical knowledge for maintenance and repair.

Competitive Analysis

Competitors:

Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R.

Key Features

Atv Highlight:

Renowned for its powerful engine and capable chassis, a popular choice for trail riding and recreational off-roading during its production run.

Manual Value Proposition:

Provides factory-level diagnostic and repair procedures, essential for maintaining optimal performance and longevity of the YFM660R.

📋 Manual Details

Coverage Areas

Markets Covered:

Global (specific regional variations may apply to maintenance schedules and emissions standards)

Page Count

Estimated Page Count:

Manual Type

Type:

Factory Service / Repair / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, disassembly, assembly, tuning, diagnostics, lubrication, cooling system, fuel system (carburetor), ignition system, exhaust system.

Transmission:

Clutch (wet multi-plate), gearbox, drive shaft, final drive (chain drive), disassembly, assembly, adjustment, lubrication.

Chassis:

Frame, suspension (front and rear, including shocks and linkages), steering system, wheel bearings, hubs, brake systems (front and rear discs).

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition system components (CDI, spark plug), starter motor, instrumentation.

Body And Trim:

Body panels, fenders, seat, handlebars, controls, footpegs, graphics.

Procedures Included

Maintenance:

Regular inspections, oil changes, filter replacements, chain maintenance, brake checks, carburetor cleaning and adjustment, valve clearance checks and adjustment, spark plug replacement.

Troubleshooting:

Diagnostic charts, common problems and their solutions, electrical system diagnostics, engine performance issues.

Repair And Rebuild:

Step-by-step instructions for major component overhauls, engine rebuilds, transmission repair, suspension component replacement, brake caliper servicing.

Technical Specifications:

Torque specifications, clearances, fluid capacities, electrical resistance values, engine timing, carburetor jetting.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds. Includes detailed diagrams, exploded views, and diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content (OCR processed for scanned documents)

Printability:

Printable pages

Print Quality

Image Resolution:

High-resolution diagrams and images

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, 5-valve, liquid-cooled

Displacement:

660 cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Starting System:

Electric Start

Performance

Horsepower Estimate:

Approximately 50-55 hp (factory figures often understated)

Torque Estimate:

Approximately 45-50 lb-ft

Fuel System

Carburetor:

Mikuni BSR42, single, flat-slide

Fuel Type:

Unleaded gasoline, minimum 87 octane

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.

Oil Capacity With Filter Change:

2.40 L (2.5 US qt)

Oil Capacity Without Filter Change:

2.10 L (2.2 US qt)

Cooling System

Coolant Type:

Permanent antifreeze, mixture of 50% ethylene glycol and 50% deionized water

Coolant Capacity:

1.50 L (1.6 US qt)

🔧 Transmission

Standard

Type:

5-speed constant mesh, manual clutch

Clutch Type:

Wet, multi-plate

Final Drive:

O-ring sealed chain

Features

Reverse Gear:

Gear Ratios:

Detailed in manual (1st: 2.615, 2nd: 1.944, 3rd: 1.556, 4th: 1.292, 5th: 1.045)

Transmission Fluid

Fluid Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.

Fluid Capacity:

0.90 L (0.95 US qt)

📐 Dimensions

Exterior

Length:

1,845 mm (72.6 in)

Width:

1,165 mm (45.9 in)

Height:

1,120 mm (44.1 in)

Wheelbase:

1,280 mm (50.4 in)

Ground Clearance:

250 mm (9.8 in)

Weights

Dry Weight:

210 kg (463 lbs)

Curb Weight:

Not specified, typically ~225 kg (496 lbs) with fluids

Fuel Tank Capacity:

10.0 L (2.6 US gal)

🛡️ Safety Features

Ratings

Crash Test Information:

Not applicable for ATVs as per automotive standards.

Active Features

Brakes:

Front: Dual hydraulic disc. Rear: Single hydraulic disc.

Parking Brake:

Mechanical disc brake (rear caliper lever lock)

Passive Features

Handlebars:

Wide handlebars for control and leverage.

Footpegs:

Aggressive, serrated footpegs for grip.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic instrumentation only)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

Instrumentation

Instrument Panel:

Digital speedometer, odometer, trip meter, neutral indicator, reverse indicator, oil warning light, coolant temperature warning light, neutral indicator.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months (whichever comes first), or more frequently for hard use.

Air Filter Cleaning:

Every 100 km (60 miles) or monthly; replace as needed.

Spark Plug Replacement:

Every 3,000 km (1,800 miles) or 12 months.

Valve Clearance Check:

Every 3,000 km (1,800 miles) or 12 months.

Chain Lubrication And Adjustment:

Every 500 km (300 miles) or monthly; inspect more frequently.

Fluid Specifications

Engine Oil Specification:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.

Transmission Oil Specification:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.

Coolant Specification:

50% ethylene glycol and 50% deionized water.

Brake Fluid Specification:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, tie rod ends, swingarm bushings, front suspension bushings, brake pads.

Carburetor Tuning:

Can require periodic adjustments due to altitude or temperature changes, and jetting may need modification for aftermarket exhaust systems.

Engine Performance Tips:

Regular cleaning of the carburetor and air filter, and proper valve adjustments are critical for maintaining the 660cc engine's robust performance.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for producing durable and high-performance off-road vehicles, including its pioneering line of ATVs.

Model Evolution

Yfm660R Lineage:

The YFM660R (Raptor 660R) was a significant model in Yamaha's sport ATV lineup, bridging the gap before the introduction of the fuel-injected YFZ450 and later the Raptor 700.

Production Years:

Approximately 2001-2005

Production

Manufacturing Location:

Japan (likely)

🏆 Awards & Recognition

Recognitions

Historical Acclaim:

The Raptor line is widely recognized for its sport-riding capabilities and helped define the performance ATV category during its era.