Yamaha YFM700 YFM700RV 2005-2009 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: YFM700 Raptor Model Code: YFM700RV Production Years Covered: 2005, 2006, 2007, 2008, 2009 Codes Product Name: Yamaha YFM700 YFM700RV 2005-2009 Workshop Service Repair Manual 👋 Introduction Market Position Positioning: The YFM700 Raptor series is a flagship sport ATV known for its high performance, versatility, and off-road capability, appealing to enthusiasts seeking a powerful and responsive machine. Competitive Analysis Competition: Competes with other high-performance sport ATVs from manufacturers like Honda (TRX series), Suzuki (LT-R/LT-Z series), and Kawasaki (KFX series) of the same era. Key Features Vehicle Features: Powerful 4-stroke engine, advanced suspension system for superior handling, aggressive styling, and robust construction suitable for demanding off-road conditions. Manual Value Proposition Value: Provides essential information to maintain optimal performance, diagnose issues efficiently, and perform repairs, saving significant costs compared to dealership services. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, maintenance, troubleshooting, and diagnostics Page Count Estimated Pages: High (typically 500+ pages for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end and bottom-end rebuild, carburetor tuning, lubrication system, cooling system, ignition system, starting system, fuel system (including fuel pump and injectors if applicable for the specific model year evolution). Transmission: Clutch assembly, gearbox (gear inspection, replacement), drive shafts, final drive unit (chain and sprockets, differential if applicable). Chassis And Suspension: Frame inspection and repair, front suspension (shocks, A-arms, steering components), rear suspension (swingarm, shock absorber, linkage), wheel bearings, steering system (handlebars, tie rods, steering knuckle). Brakes: Hydraulic brake system (master cylinders, calipers, brake lines, brake fluid bleeding), brake pads, brake discs, parking brake mechanism. Electrical System: Wiring diagrams, battery maintenance and testing, charging system (stator, regulator/rectifier), lighting system (headlights, taillights, indicators), starter motor, switches, fuses, relays, diagnostic codes (if applicable). Bodywork And Trim: Body panel removal and installation, seat, fenders, plastics, decals, exhaust system. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, chain adjustment, tire pressure checks, valve clearance adjustments. Repair: Step-by-step disassembly and reassembly of all major components, internal engine repair, transmission rebuilds, suspension component replacement, brake caliper overhaul. Troubleshooting: Diagnostic flowcharts for common problems, identification of symptoms, fault finding procedures for engine, electrical, and mechanical issues. Technical Specifications: Detailed torque specifications for all fasteners, clearance measurements, timing settings, fluid capacities, electrical system specifications. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Format Details: Likely a searchable PDF, allowing for quick navigation and printing of specific sections. Print Quality Quality: High-resolution diagrams and clear text for easy readability and accurate interpretation of procedures. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, liquid-cooled, DOHC, 5-valve, single-cylinder Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approximately 45-50 hp (varies slightly by year and specific tuning) Torque Estimate: Approximately 40-45 ft-lbs (varies slightly by year and specific tuning) Fuel System Carburetor: Keihin 39 mm flat-slide carburetor with accelerator pump (specific model may vary, e.g., FCR type). Manual will detail jetting and adjustments. Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication System Oil Type: Yamaha recommends Yamalube 4 (or equivalent API SG, JASO MA approved) 10W-40 or 20W-50 depending on temperature. Manual specifies exact grades. Oil Capacity: Approximately 2.4 L (2.5 US qt) with oil filter change. Cooling System Type: Liquid-cooled Coolant Type: Yamaha-specific coolant or a high-quality ethylene glycol-based coolant with a 50/50 mix of distilled water. 🔧 Transmission Standard Type: 5-speed constant mesh with wet, multi-plate clutch Drive Type: Shaft drive to rear axle Features Clutch Operation: Hydraulic Gear Ratios: Detailed gear ratios for each speed will be provided in the manual for performance analysis and diagnostics. Transmission Oil Type: Yamalube 4 (or equivalent API SG, JASO MA approved) 10W-40 or 20W-50. 📐 Dimensions Exterior Length: Approximately 70.1 inches (1780 mm) Width: Approximately 45.7 inches (1160 mm) Height: Approximately 43.7 inches (1110 mm) Weights Dry Weight: Approximately 390 lbs (177 kg) Ground Clearance: Approximately 4.3 inches (110 mm) Wheelbase: Approximately 49.2 inches (1250 mm) Cargo Racks: Front and rear steel racks with generous weight capacities (specific kg to be detailed in manual). 🛡️ Safety Features Ratings Atv Classification: Sport ATV (designed for recreational use, not for general road use) Active Features Braking System: Dual front hydraulic disc brakes and a single rear hydraulic disc brake. Parking Brake: Mechanical parking brake. Passive Features Chassis Design: Tough, reinforced frame and bodywork for durability and rider protection during off-road use. Ergonomics: Designed for rider control and comfort during aggressive riding maneuvers. 💡 Technology Features Infotainment Features: No infotainment system. Primarily focused on performance...
Yamaha YFM700 YFM700RV 2005-2009 Workshop Service Repair Manual
👋 Introduction
Market Position
Positioning:
The YFM700 Raptor series is a flagship sport ATV known for its high performance, versatility, and off-road capability, appealing to enthusiasts seeking a powerful and responsive machine.
Competitive Analysis
Competition:
Competes with other high-performance sport ATVs from manufacturers like Honda (TRX series), Suzuki (LT-R/LT-Z series), and Kawasaki (KFX series) of the same era.
Key Features
Vehicle Features:
Powerful 4-stroke engine, advanced suspension system for superior handling, aggressive styling, and robust construction suitable for demanding off-road conditions.
Manual Value Proposition
Value:
Provides essential information to maintain optimal performance, diagnose issues efficiently, and perform repairs, saving significant costs compared to dealership services.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, maintenance, troubleshooting, and diagnostics
Page Count
Estimated Pages:
High (typically 500+ pages for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end and bottom-end rebuild, carburetor tuning, lubrication system, cooling system, ignition system, starting system, fuel system (including fuel pump and injectors if applicable for the specific model year evolution).
Transmission:
Clutch assembly, gearbox (gear inspection, replacement), drive shafts, final drive unit (chain and sprockets, differential if applicable).
Chassis And Suspension:
Frame inspection and repair, front suspension (shocks, A-arms, steering components), rear suspension (swingarm, shock absorber, linkage), wheel bearings, steering system (handlebars, tie rods, steering knuckle).
Step-by-step disassembly and reassembly of all major components, internal engine repair, transmission rebuilds, suspension component replacement, brake caliper overhaul.
Troubleshooting:
Diagnostic flowcharts for common problems, identification of symptoms, fault finding procedures for engine, electrical, and mechanical issues.
Technical Specifications:
Detailed torque specifications for all fasteners, clearance measurements, timing settings, fluid capacities, electrical system specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format Details:
Likely a searchable PDF, allowing for quick navigation and printing of specific sections.
Print Quality
Quality:
High-resolution diagrams and clear text for easy readability and accurate interpretation of procedures.
Approximately 45-50 hp (varies slightly by year and specific tuning)
Torque Estimate:
Approximately 40-45 ft-lbs (varies slightly by year and specific tuning)
Fuel System
Carburetor:
Keihin 39 mm flat-slide carburetor with accelerator pump (specific model may vary, e.g., FCR type). Manual will detail jetting and adjustments.
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication System
Oil Type:
Yamaha recommends Yamalube 4 (or equivalent API SG, JASO MA approved) 10W-40 or 20W-50 depending on temperature. Manual specifies exact grades.
Oil Capacity:
Approximately 2.4 L (2.5 US qt) with oil filter change.
Cooling System
Type:
Liquid-cooled
Coolant Type:
Yamaha-specific coolant or a high-quality ethylene glycol-based coolant with a 50/50 mix of distilled water.
🔧 Transmission
Standard
Type:
5-speed constant mesh with wet, multi-plate clutch
Drive Type:
Shaft drive to rear axle
Features
Clutch Operation:
Hydraulic
Gear Ratios:
Detailed gear ratios for each speed will be provided in the manual for performance analysis and diagnostics.
Transmission Oil Type:
Yamalube 4 (or equivalent API SG, JASO MA approved) 10W-40 or 20W-50.
📐 Dimensions
Exterior
Length:
Approximately 70.1 inches (1780 mm)
Width:
Approximately 45.7 inches (1160 mm)
Height:
Approximately 43.7 inches (1110 mm)
Weights
Dry Weight:
Approximately 390 lbs (177 kg)
Ground Clearance:
Approximately 4.3 inches (110 mm)
Wheelbase:
Approximately 49.2 inches (1250 mm)
Cargo
Racks:
Front and rear steel racks with generous weight capacities (specific kg to be detailed in manual).
🛡️ Safety Features
Ratings
Atv Classification:
Sport ATV (designed for recreational use, not for general road use)
Active Features
Braking System:
Dual front hydraulic disc brakes and a single rear hydraulic disc brake.
Parking Brake:
Mechanical parking brake.
Passive Features
Chassis Design:
Tough, reinforced frame and bodywork for durability and rider protection during off-road use.
Ergonomics:
Designed for rider control and comfort during aggressive riding maneuvers.
💡 Technology Features
Infotainment
Features:
No infotainment system. Primarily focused on performance and off-road capability.
Driver Assistance
Features:
No electronic driver assistance features; mechanical systems provide control and feedback.
Connectivity
Features:
No connectivity features. Standalone off-road vehicle.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Every 1,000 miles (1600 km) or 6 months, whichever comes first (refer to manual for precise interval).
Air Filter Cleaning:
Recommended every 600 miles (1000 km) or more frequently in dusty conditions. Manual details cleaning and oiling procedure.
Spark Plug Replacement:
Typically every 6,000 miles (10,000 km) or as needed based on inspection. Manual specifies correct plug type and gap.
Valve Clearance Adjustment:
Every 6,000 miles (10,000 km) or as per manual recommendation, critical for engine performance and longevity.
Fluid Specifications
Engine Oil Grade:
Yamalube 4 (or equivalent API SG, JASO MA approved) 10W-40 or 20W-50.
Coolant Mixture:
50% Ethylene Glycol Coolant and 50% Distilled Water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, brake discs, wheel bearings, steering head bearings, swingarm bearings, drive chain and sprockets are common wear items requiring regular inspection and replacement.
Carburetor Tuning:
Carburetor tuning can be sensitive to altitude and temperature changes. The manual provides comprehensive guidance on adjustments.
Suspension Wear:
Given its sport ATV nature, suspension components are subject to significant stress and may require servicing or replacement sooner than on utility models.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation in motorsports, particularly with its 'Raptor' line of ATVs, synonymous with performance and off-road dominance.
Model Evolution
Evolution:
The YFM700 Raptor, introduced in 2006, replaced the popular YFM660R, featuring a larger 686cc engine, fuel injection (on some later models, though this manual covers carbureted models), and updated styling and chassis.
Production
Manufacturing Location:
Typically manufactured in Japan or North America by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Vehicle Acclaim:
The YFM700 Raptor series has consistently received positive reviews from ATV enthusiasts and industry publications for its performance, handling, and reliability, often cited as a benchmark in the sport ATV segment.
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