Volkswagen VW Bora 2005 Workshop Service Repair Manual
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Basic Information Identification Make: Volkswagen Model: Bora Year: 2005 Market: Global (specifically indicated for markets where the Bora was sold) Codes Chassis Code: A4 (Platform shared with Golf Mk4, Jetta...
Front airbags (driver and passenger), optional side airbags, optional curtain airbags.
Seatbelts:
3-point inertia reel seatbelts with pre-tensioners.
Technology Features
Infotainment
Audio System:
Factory fitted radios with CD players, cassette players, and optional CD changers. Common brands include Blaupunkt and Volkswagen's own RCD series.
Navigation:
Optional factory navigation systems were available on higher trims.
Driver Assistance
Cruise Control:
Available as an option on many models.
Connectivity
Connectivity Features:
Limited by 2005 standards, possibly including optional Bluetooth hands-free kits and CD changer inputs.
Maintenance
Service Intervals
Oil Change:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first, with fixed or variable service intervals depending on engine and oil used (check specific conditions).
Timing Belt:
For 1.6 MPI, 1.8T engines: typically 90,000 km (56,000 miles) or 5 years. For 2.0 FSI, 1.9 TDI (PD): often timing chain or longer interval belt replacement (consult manual for specific engine).
Fluid Specifications
Engine Oil:
VW 502 00 or VW 504 00 specification for petrol engines (e.g., 5W-40, 0W-30 depending on climate and spec). VW 505 00 or VW 507 00 for TDI engines (e.g., 5W-30).
Coolant:
G 12 or G 12+ antifreeze (based on Ethylene Glycol), typically mixed 50/50 with distilled water.
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
Ignition coils, Mass Airflow (MAF) sensor, ABS sensors, suspension components (bushings, ball joints), power window regulators, catalytic converter (especially on higher mileage vehicles), turbocharger issues on 1.8T (if not maintained).
Diesel Specific:
TDI engine issues can include injector pump issues, EGR valve problems, and turbocharger wear if not serviced properly.
Vehicle History
Brand Heritage
Manufacturer:
Volkswagen AG, a German multinational automotive manufacturing company renowned for its quality, engineering, and global market presence.
Model Evolution
Generation:
Mark IV platform (A4 generation), successor to the Vento/Jetta Mk3, essentially a sedan version of the Golf Mk4.
Production
Production Years:
1997-2005 (for the A4 generation, though production extended in some markets).
Manufacturing Locations:
Primarily Wolfsburg, Germany, and various other Volkswagen plants worldwide.
Awards & Recognition
Recognitions
General Reputation:
The Bora (and its Jetta counterpart) generally received positive reviews for its ride comfort, build quality, and safety, often praised for being a refined and solid German car.