Mitsubishi LANCER EVOLUTION VII Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Code: CT9A Generation Generation Designation: VII Codes Chassis Code: CT9A 👋 Introduction Market Position Vehicle Segment: Performance Compact / Rally Homologation Special Target Audience: Enthusiasts, performance drivers, tuners, mechanics, rally fans Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Peugeot 206 WRC (homologation variants) Key Features Performance Focus: Advanced all-wheel-drive system (AYC/S-AYC), turbocharged engine, performance-tuned suspension and brakes Rally Heritage: Developed as a homologation special for World Rally Championship (WRC) 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: Digital (likely PDF, though not explicitly stated, common for such manuals) Completeness: Comprehensive, covering all details, models, and engines 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control system (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Manual transmission (5-speed), Active Yaw Control (AYC), Super Active Yaw Control (S-AYC), propeller shaft, rear differential, driveshafts Chassis: Suspension (front MacPherson strut, rear multi-link), steering system, brake system (front ventilated discs, rear solid discs, ABS, EBD) Electrical: Wiring diagrams, engine control sensors, body control modules, lighting, audio system, power accessories, starter, alternator Body: Exterior body panels, interior trim, doors, windows, seats, climate control system, airbags Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, spark plug service, belt inspections Repair: Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical circuit diagnosis Technical Depth Diagnostic Capabilities: Includes diagnostic procedures, wiring diagrams, sensor data interpretation, and ECU reset procedures Repair Complexity: Covers procedures from basic adjustments to complete component overhauls and rebuilds Technical Drawings: Likely includes exploded views, torque specifications, and alignment data 📊 Manual Specifications File Format Digital Format: PDF (assumed, typical for...

类型: Car

斯库: 368996

收藏品: ALL Mitsubishi

标签: 2001 2002 2003 Car Cars LANCER EVOLUTION VII Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution VII

Model Code:

Generation

Generation Designation:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Performance Compact / Rally Homologation Special

Target Audience:

Enthusiasts, performance drivers, tuners, mechanics, rally fans

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Ford Focus RS, Peugeot 206 WRC (homologation variants)

Key Features

Performance Focus:

Advanced all-wheel-drive system (AYC/S-AYC), turbocharged engine, performance-tuned suspension and brakes

Rally Heritage:

Developed as a homologation special for World Rally Championship (WRC)

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

Digital (likely PDF, though not explicitly stated, common for such manuals)

Completeness:

Comprehensive, covering all details, models, and engines

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, engine control system (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system

Drivetrain:

Manual transmission (5-speed), Active Yaw Control (AYC), Super Active Yaw Control (S-AYC), propeller shaft, rear differential, driveshafts

Chassis:

Suspension (front MacPherson strut, rear multi-link), steering system, brake system (front ventilated discs, rear solid discs, ABS, EBD)

Electrical:

Wiring diagrams, engine control sensors, body control modules, lighting, audio system, power accessories, starter, alternator

Body:

Exterior body panels, interior trim, doors, windows, seats, climate control system, airbags

Procedures Included

Maintenance:

Scheduled maintenance, fluid checks and changes, filter replacements, spark plug service, belt inspections

Repair:

Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and replacement

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical circuit diagnosis

Technical Depth

Diagnostic Capabilities:

Includes diagnostic procedures, wiring diagrams, sensor data interpretation, and ECU reset procedures

Repair Complexity:

Covers procedures from basic adjustments to complete component overhauls and rebuilds

Technical Drawings:

Likely includes exploded views, torque specifications, and alignment data

📊 Manual Specifications

File Format

Digital Format:

PDF (assumed, typical for digital service manuals)

Print Quality

Image Resolution:

High-resolution for clear diagrams and text (assumed for quality manual)

Binding Type

Physical Format:

N/A (Digital format)

Paper Type

Physical Format:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T

Engine Type:

2.0L Inline-4 Turbocharged DOHC 16-valve

Performance

Horsepower:

280 PS (276 hp; 206 kW) at 6500 rpm (JDM/European specifications, power output varied by market)

Torque:

333 Nm (246 lb-ft) at 3500 rpm (JDM specifications)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), multi-point injection

Turbocharger:

Mitsubishi TD05H-16G or similar specification, intercooled

Other

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

N/A (Evolution VII was exclusively manual)

Features

All Wheel Drive:

Full-time All-Wheel Drive with Active Yaw Control (AYC)

Differential Type:

Front: Helical Limited Slip Differential (LSD); Rear: Active Yaw Control (AYC) / Super Active Yaw Control (S-AYC) in later revisions

📐 Dimensions

Exterior

Length:

4435 mm (174.6 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2600 mm (102.4 in)

Weights

Curb Weight:

Approx. 1430 kg (3153 lbs)

Gross Weight:

Approx. 1660 kg (3660 lbs)

🛡️ Safety Features

Ratings

Crash Test Results:

Specific ratings vary by testing agency and region; generally robust for its era.

Active Features

Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD)

Active Yaw Control (AYC) system for enhanced cornering stability

Passive Features

Airbags:

Driver and front passenger airbags standard

Seatbelts:

3-point inertia-reel seatbelts with pre-tensioners and force limiters

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette/CD player with up to 6 speakers. Aftermarket upgrades common.

Driver Assistance

ABS Ebd:

Integrated ABS and EBD for improved braking control.

Key technological feature for torque vectoring and handling.

Connectivity

Connectivity Options:

Limited by modern standards; typically basic audio inputs, no Bluetooth or USB as standard.

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 km or 6 months, whichever comes first (severe use)

Air Filter Replacement:

Every 20,000 km or 12 months

Spark Plug Replacement:

Every 40,000 km

Fluid Specifications

Engine Oil:

API SG or SH, SAE 10W-30, 10W-40, or 5W-30 (synthetic recommended for performance)

Transmission Fluid:

API GL-3 or GL-4, SAE 75W-90 (manual transmission)

Coolant:

Ethylene glycol-based coolant, 50/50 mixture with distilled water

Brake Fluid:

DOT 3 or DOT 4

Known Issues

Engine Reliability:

The 4G63T engine is generally robust but can be prone to issues with oil starvation if not properly maintained, or if modified extensively without supporting upgrades.

Ayc System:

AYC pump and differential can be susceptible to wear or failure over time, especially with hard driving or lack of fluid maintenance.

Clutch Wear:

Given the performance nature, clutch wear can be accelerated with aggressive driving.

📚 Vehicle History

Brand Heritage

Motorsport Foundation:

Mitsubishi's extensive rallying heritage, particularly with the Lancer platform, informs the Evolution models.

Model Evolution

Evolution Series Context:

The Evolution VII followed the highly successful Evolution VI and introduced significant chassis and drivetrain refinements, including the AYC system.

Platform Sharing:

Based on the Mitsubishi Lancer Cedia platform (seventh generation Lancer).

Production

Production Years:

February 2001 - March 2003

Manufacturing Location:

Mizushima Plant, Kurashiki, Okayama, Japan

🏆 Awards & Recognition

Recognitions

Motorsport Success:

While the Evolution VII itself wasn't a direct WRC homologation model for the 2001 season (the VI took that role), it laid the groundwork for future rally cars and continued the legendary performance reputation.

Ratings

Automotive Journalism Acclaim:

Widely praised by automotive journalists for its exceptional handling, grip, and rally-bred performance.