This Repair Manual PDF download contains essential advice and data for professional maintenance and repair of Aprilia ROTAX engine type 122.

Each section of this manual provides comprehensive information on the operation of major systems, diagnostics, troubleshooting, overhaul, as well as the removal and installation of major components. In addition, this manual is filled with illustrations, photographs, and diagrams that help in the identification of parts and proper assembly.

This manual pdf download is a great guide to help you carry out simple or more advanced maintenance and repair work efficiently and correctly. You can get more insight in to the various parts of your vehicle, so even if you arent too technically gifted and are just curious, this is a great service repair manual to have in your library.

Models Covers :
Aprilia 125 - ROTAX engine type 122

Manual Contents :
Important information
Repeating symbols
General precautions and safety information
Engine number - location
Technical data
Service table tools
Securing sealing and lubrication agents
Tightening torques securing agent
Conversion table
Trouble shooting

Engine removal
Engine removal
Setting up engine on trestle

Engine disassembly
Electric starter - removal
Cylinder head cover and combustion chamber insert - removal
Cylinder - removal
Piston - removal
Ignition unit - disassembly
Chain sprocket - removal
Oil pump - removal
Clutch - removal
Balance gear and primary drive - removal
Kick-starter - removal (on RX type only)
Water pump - removal
Crankcase halves - separation
Gear shift and gear box - removal
Crankshaft - removal

Individual component maintenance
Crankcase
Crankcase half, magneto side - removal and refitting of ball bearings and oil seals
Crankcase half, clutch side - removal and refitting of ball bearings and oil seals Crankshaft
Crankshaft - determination of axial clearance
Balance shaft, balance drive gears
Gearbox
Gear shift
Primary drive and clutch
Clutch cover
Kick start drive (for RX model only)
Exhaust valve (RAVE) (Not on F version)
Cylinder
Piston
Combustion chamber insert
Cylinder head cover
Thermostat
Reed valve
Carburetor flange
Oil pump
Oil pump venting
Water pump
Ignition unit
Ignition unit - single components
Ignition unit - wiring diagram
Electronic box - terminal
Ignition unit - trouble shooting
Spark plug
Starter gear
Electric starter
Chain sprocket

Engine reassembly
Crankshaft - fitting
Crankshaft installation with special tooling
Gear box - assembly
Gear shift - assembly
Balance shaft - installation
Crankcase - assembly
Kick start - installation (version RX only)
Water pump - installatio
Balance shaft drive, primary drive and
clutch - installation
Clutch cover - installation
Clutch - adjustment
Piston - fitting
Cylinder - fitting
Exhaust socket - fitting
Reed valve - fitting
Compression ratio - checking
Ignition unit - installation
Chain sprocket - fitting
Electric starter - installation

Engine installation
RAVE operation - checking (not on F version)

Index

Language : ITA ENG GER
File Format : PDF
Delivery method : Download
Requirements: PDF Reader
Version : 1996

* This Manual PDF Compatible with All version Windows PC OS, MAC OS and Linux OS.

Factory Shop Manual / Workshop Manual cover everything from scheduled maintenance to the removal and installation of complete engines!. Don't pay someone else to do something prior to seeing if you can do it yourself. Save thousands of dollars by being your own mechanic with the help of this manual!.

This manual pdf download will come in PDF format, so it's EXTREMELY easy to move around with you from computer to computer. Many mechanics purchase electronics manuals like this and use a laptop near them while doing maintenance! If you don't have a laptop, no problem! Just print out the pages of the manual that you need and you've got a hard copy in front of you while doing your work! Simply throw it away when your finished! It's much easier and quicker than having to deal with a book!.

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