Positioning:
The BMW E30 3 Series is a highly regarded compact executive car known for its driving dynamics and build quality. The 320i variant represents a strong mid-range offering within the E30 lineup.
Competitors:
Competed with vehicles like the Mercedes-Benz 190E, Audi 80/90, and Alfa Romeo 75.
Design Philosophy:
Focus on driver engagement, balanced chassis, and sophisticated engineering typical of BMW.
Manual Value Proposition:
Provides comprehensive, specific repair and maintenance information essential for preserving the longevity and performance of the E30 320i.
Engine:
Complete overhaul, disassembly, assembly, troubleshooting, diagnostics
Fuel System:
Fuel pump, injectors, fuel lines, pressure regulator, fuel tank
Lubrication:
Oil pump, oil cooler, lubrication passages, oil filter replacement
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan operation
Ignition System:
Distributor, spark plugs, ignition coils, timing adjustment
Electrical System:
Battery, charging system (alternator), starter motor, wiring diagrams, switches, lighting
Transmission Manual:
Clutch, gearshift linkage, transmission overhaul, fluid changes
Transmission Automatic:
Transmission removal/installation, fluid services, torque converter (if applicable, specific to model variant)
Suspension Front:
Wheel bearings, control arms, shock absorbers, struts, steering components
Suspension Rear:
Shock absorbers, trailing arms, springs, differential mounting
Brakes Hydraulic:
Brake pads, rotors, calipers, master cylinder, brake lines, bleeding procedures
Steering:
Steering rack, tie rods, power steering system (if applicable)
Bodywork:
Body panel removal/installation, door mechanisms, window regulators
Interior:
Seat removal/installation, dashboard components, trim panels
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Repair:
Component replacement, rebuilding procedures, fault diagnosis
Diagnostics:
Troubleshooting guides, common problems and solutions, symptom-based analysis
Rebuilding:
Engine rebuild, transmission rebuild, differential overhaul
Electrical Troubleshooting:
Step-by-step wiring diagnostics, component testing
Installation:
Engine installation, transmission installation, major component replacement
Depth:
Comprehensive workshop level, suitable for DIY mechanics and professional technicians
Diagrams:
Detailed step-by-step diagrams and illustrations for all procedures
Electrical Diagrams:
Full electrical schematics for all vehicle systems
Specifications:
Torque specifications, clearances, measurements, tolerances
โ๏ธ Engine Specifications
Engine Type:
Inline 6-cylinder, DOHC (M20 series)
Displacement Cc:
1990 cc (2.0 Liters)
Bore X Stroke:
80.0 mm x 66.0 mm (approx.)
Compression Ratio:
8.8:1 to 10.5:1 (depending on specific variant/market)
Horsepower Ps:
Approx. 125-129 PS @ 6000 rpm
Torque Nm:
Approx. 174-180 Nm @ 4300 rpm
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Unleaded gasoline (Octane rating specific to market)
Oil Capacity Liters:
Approx. 4.25 Liters (without filter change)
Recommended Oil Viscosity:
10W-40 or 15W-50 (check manual for specific climate recommendations)
Crash Testing Era:
Era specific, likely not rated by modern standards like NHTSA or Euro NCAP.
Brakes:
Front: Ventilated Discs, Rear: Discs (standard on most models, or drums on base models)
Steering:
Recirculating ball steering (with optional power steering)
Seatbelts:
3-point front seatbelts, 2-point rear seatbelts
Body Structure:
Reinforced safety cage, crumple zones
Oil Change Km Miles:
Typically every 10,000-15,000 km or 6,000-10,000 miles (refer to manual for precise recommendations).
Air Filter Replacement Km Miles:
Every 20,000-30,000 km or 12,000-18,000 miles.
Spark Plug Replacement Km Miles:
Every 30,000-50,000 km or 18,000-30,000 miles.
Coolant Type:
BMW Blue Antifreeze/Coolant or equivalent G11 type (Ethylene Glycol based).
Power Steering Fluid Type:
ATF Dexron III or Pentosin CHF 11S (check specific model variant for exact spec).
Common E30 Issues:
Cooling system component failure (radiator, hoses, water pump), fuel distributor issues, differential seal leaks, subframe cracks (rear), door seal degradation, electrical sensor failures.
Manual Utility For Issues:
The manual provides detailed diagnostic procedures and repair instructions for addressing these common issues.
Bmw Philosophy:
BMW's long-standing reputation for engineering excellence, sporty driving characteristics, and driver-focused design.
E30 Introduction:
The E30 generation replaced the E21 and was produced from 1982 to 1994, becoming one of BMW's most iconic and successful models.
E30 Facelift:
The 1987-1991 models represent the 'late' E30s, featuring updated aesthetics (e.g., 'big valve' bumpers, revised interior) and often improved mechanicals.
Production Period:
1987-1991 for the 320i E30 variant covered by this manual.
Manufacturing Locations:
Primarily Germany, with potential assembly in other regions.