This comprehensive service repair manual is specifically designed for the Hyster G005 series of Class 5 Internal Combustion Engine Trucks equipped with pneumatic tires. The manual covers a wide range of models including the H70XL, H80XL, H90XL, H100XL, and H110XL. It provides detailed information and step-by-step instructions for technicians, mechanics, and DIY enthusiasts to effectively repair, service, restore, maintain, rebuild, or diagnose these forklifts.

The manual encompasses a vast array of components and systems, ensuring a thorough understanding of the forklift's workings. It covers critical areas such as the alternator and regulator, steering housing and control unit, gear pump, Perkins diesel engine (Series 1000), mast lift cylinders, tilt cylinders, GM 4.3 Litre V-6 engine, cooling system, LPG fuel system, oil clutch system, transmission and differential, single-speed powershift transmission, transmission assembly, speed reducer, differential drive axle assembly, steering axle, steering system, hydraulic system, hydraulic pump, starter, microprocessor spark timing system (MSTS), metric and inch (SAE) fasteners, a maintenance schedule, and electrical schematics.

This manual is an indispensable resource for anyone seeking to perform repairs, maintenance, or troubleshooting on Hyster G005 forklifts. It offers the same level of detail and expertise used by professional technicians and workshops, making it a valuable tool for both professionals and DIYers.

The Hyster G005 H70XL, H80XL, H90XL, H100XL, and H110XL forklifts are a series of heavy-duty, high-capacity machines designed for demanding industrial applications. These forklifts boast impressive lifting capacities ranging from 7.0 to 11.0 metric tons, making them suitable for handling heavy loads in various industries such as manufacturing, warehousing, and logistics. They are equipped with robust powertrain options, including diesel and LPG engines, providing ample power and torque for efficient operation. The G005 series features a durable and reliable design, utilizing high-strength steel construction and advanced engineering to withstand the rigors of heavy-duty use. The spacious operator cabin offers excellent ergonomics and visibility, enhancing operator comfort and safety.

These forklifts are equipped with a wide range of optional features and attachments to tailor them to specific applications. This includes a variety of mast configurations, tire options, and attachments like side-shifters, forks extensions, and various other lifting tools. The G005 H70XL, H80XL, H90XL, H100XL, and H110XL forklifts offer a combination of efficiency, reliability, and versatility. Their high lifting capacity, robust construction, and customizable features make them an ideal choice for demanding industrial environments where heavy lifting and material handling are essential. Hyster's commitment to quality and innovation ensures that these forklifts deliver exceptional performance, durability, and operator safety, contributing to increased productivity and operational efficiency in a variety of industries.