This is the complete factory service repair manual for the Iveco F4GE N SERIES Engine.This Service Manual has easy-to-read text sections with top quality diagrams and instructions.They are specifically written for the do-it-yourselfer as well as the experienced mechanic.With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Iveco F4GE N SERIES Engine Service Repair Workshop Manual covers every single detail on your machine.provides step-by-step instructions based on the complete disassembly of the machine.This repair manual is an inexpensive way to keep you vehicle working properly.


NSERIES
F4G TIER 3
Agricultural applications (IVECO)
F4GE9484F*J608
F4GE9454J*J604
Technical and Repair manual


Service Repair Manual Covers:

General specifications
Fuel
Agricultural applications
Overhaul and technical specifications
Tools
Safety prescriptions Appendix

SECTION 1 General Specifications
LUBRICATION
OIL VAPOUR RECIRCULATING SYSTEM
COOLING SYSTEM
AIR INDUCTION BOOST DIAGRAM
- Boosting version engines
- Description
- Inter-cooled engine version
- Description
EXHAUST GAS RE-CIRCULATION SYSTEM (EGR)
SECTION 2 Fuel
4-CYLINDER ENGINES WITH BOSCH VE 4/12 F
ROTARY MECHANICAL PUMP
- General information
- Description of working principles
FEED PUMP
- Example of identification
PRIMING PUMP
FUEL FILTER
SECTION 3 Agricultural application
GENERAL INFORMATION
CLEARANCE DATA
PART ONE -MECHANICAL COMPONENTS
OVERHAUL OF THE ENGINE
- Preface
- Engine setting operations for the assembly on turning stand
- Disassembly of application components
- Installation of rear components
- Flywheel installation
- Installation of front components
- Completion of engine
- Rotary feed pump disassembly and assembly pro-cedure
- Power take-off disassembly and assembly procedure
- Feed system bleed procedure
- Checks and inspections
PART TWO -ELECTRICAL EQUIPMENT
ELECTRICAL COMPONENT LAYOUT
- Cooling liquid temperature sensor
- Starter
- KSB Water temperature sensor
- Electromagnets assembled to feed pump
- Oil pressure sensor
- Alternator
- Pre-post heating resistor
PART THREE - TROUBLESHOOTING
PART FOUR -MAINTENANCE PLANNING
MAINTENANCE SCHEDULE
- Checks not included in maintenance planning-daily checks
MAINTENANCE PROCEDURES
- Checks and controls
- Engine oil level check
- Check of fuel system
- Cooling system check
- Lubricating system check
- Check of water presence within fuel filter or pre-filter
- Check of drive belt tensioning
- Check of belts tear and wear status
- Check and setting of tappet clearance
- Oil motor and filter replacement
- Fuel filter replacement
- Alternator belt replacement
SECTION 4 Overhaul and technical specifications
GENERAL SPECIFICATIONS
CLEARANCE DATA
TABLE OF PRE-DELIVERY VALUES FOR BOSCH INJECTION PUMPS VE 4/12 F
ENGINE OVERHAUL
ENGINE REMOVAL AT THE BENCH
REPAIR OPERATIONS
CYLINDER UNIT
- Checks and measurements
- Checking head supporting surface on cylinder unit TIMING SYSTEM
- Camshaft
- Checking cam lift and pin alignment
BUSHES
- Bush replacement
- Tappets
- Fitting tappets camshaft
OUTPUT SHAFT
- Measuring journals and crankpins
- Replacing oil pump control gear
- Fitting main bearings
- Finding journal clearance
- Checking output shaft shoulder clearance
CONNECTING ROD PISTON ASSEMBLY
- Piston pins
- Conditions for proper pin-piston coupling
- Split rings
- Connecting rods
- Bushes
- Fitting connecting rod-piston assembly
- Connecting rod-piston coupling
- Fitting split rings
- Fitting connecting rod-piston assembly into cylinder barrels
- Finding crankpin clearance
- Checking piston protrusion
CYLINDER HEAD
- Removing the valves
- Checking cylinder head wet seal
- Checking cylinder head supporting surface
VALVES
- Removing carbon deposits, checking and grinding valves
- Checking clearance between valve stem and valve
guide and valve centering
VALVE GUIDE
VALVE SEATS
- Regrinding replacing the valve seats
VALVE SPRINGS
FITTING CYLINDER HEAD
- Refitting the cylinder head
TIGHTENING TORQUE
SECTION 5 Tools
Appendix SAFETY PRESCRIPTIONS
And MORE.


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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip


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