Jungheinrich Electric Lift Truck EFG-Series: 216kn (from 12.2008) Workshop Manual
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🏷️ Basic Information Identification Make: Jungheinrich Model: EFG-Series Model Variant: 216kn Codes Product Name: Jungheinrich Electric Lift Truck EFG-Series: 216kn (from 12.2008) Workshop Manual PDF Download Covered Models: 216kn (from 12.2008) 👋 Introduction Market Position Segment: Electric Counterbalance Forklift Trucks Target User: Service technicians, maintenance personnel, and qualified operators of Jungheinrich EFG-Series forklifts Competitive Analysis Value Proposition: Provides essential, factory-authorized information for efficient operation, maintenance, and repair, ensuring optimal truck performance and longevity. Key Features Content Detail: Features high-quality images, detailed circuit diagrams, and step-by-step instructions crucial for complex repairs and adjustments. Searchability: Searchable text functionality enhances ease of information retrieval. 📋 Manual Details Coverage Areas Technical Description Of Components: True General Truck Data Test And Setting Values: True Truck Maintenance: True Service Manual Items: True Can Bus Controllers: True Lisa Settings: True Electrical Wiring Diagrams: True Hydraulic Diagrams: True Page Count Total Pages: 315 Manual Type Type: Original Illustrated Factory Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Chassis And Superstructure: True Drive System: True Wheels And Axles: True Brake System: True Steering System: True Hydraulic System: True Electrical System: True Information And Service Display: True Traction Current Controllers: True Lift Controllers: True Can Bus Communication: True Control Valve Systems: True Mast Systems: True Seat And Operator Comfort Systems: True Procedures Included Component Replacement: True Adjustment And Calibration: True Troubleshooting And Diagnostics: True Maintenance And Servicing: True Wiring Diagram Interpretation: True Hydraulic System Analysis: True Parameter Setting And Configuration: True Safety Procedures: True Accident And Material Damage Avoidance: True Cleaning Guidelines: True Technical Depth Depth: Comprehensive factory-level repair and maintenance Diagnostics: Advanced diagnostics with error code interpretation and CAN bus controller details Rebuild Procedures: Detailed procedures for component replacement and system overhauls Electrical Schematics: Extensive and detailed electrical wiring diagrams covering all circuits...
Jungheinrich Electric Lift Truck EFG-Series: 216kn (from 12.2008) Workshop Manual PDF Download
Covered Models:
216kn (from 12.2008)
👋 Introduction
Market Position
Segment:
Electric Counterbalance Forklift Trucks
Target User:
Service technicians, maintenance personnel, and qualified operators of Jungheinrich EFG-Series forklifts
Competitive Analysis
Value Proposition:
Provides essential, factory-authorized information for efficient operation, maintenance, and repair, ensuring optimal truck performance and longevity.
Key Features
Content Detail:
Features high-quality images, detailed circuit diagrams, and step-by-step instructions crucial for complex repairs and adjustments.
Searchability:
Searchable text functionality enhances ease of information retrieval.
📋 Manual Details
Coverage Areas
Technical Description Of Components:
True
General Truck Data Test And Setting Values:
True
Truck Maintenance:
True
Service Manual Items:
True
Can Bus Controllers:
True
Lisa Settings:
True
Electrical Wiring Diagrams:
True
Hydraulic Diagrams:
True
Page Count
Total Pages:
315
Manual Type
Type:
Original Illustrated Factory Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Chassis And Superstructure:
True
Drive System:
True
Wheels And Axles:
True
Brake System:
True
Steering System:
True
Hydraulic System:
True
Electrical System:
True
Information And Service Display:
True
Traction Current Controllers:
True
Lift Controllers:
True
Can Bus Communication:
True
Control Valve Systems:
True
Mast Systems:
True
Seat And Operator Comfort Systems:
True
Procedures Included
Component Replacement:
True
Adjustment And Calibration:
True
Troubleshooting And Diagnostics:
True
Maintenance And Servicing:
True
Wiring Diagram Interpretation:
True
Hydraulic System Analysis:
True
Parameter Setting And Configuration:
True
Safety Procedures:
True
Accident And Material Damage Avoidance:
True
Cleaning Guidelines:
True
Technical Depth
Depth:
Comprehensive factory-level repair and maintenance
Diagnostics:
Advanced diagnostics with error code interpretation and CAN bus controller details
Rebuild Procedures:
Detailed procedures for component replacement and system overhauls
Electrical Schematics:
Extensive and detailed electrical wiring diagrams covering all circuits
Hydraulic Schematics:
Detailed hydraulic diagrams for various configurations
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
True
Print Quality
Printability:
True
Image Quality:
High quality images
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor (AC)
Performance
Rated Capacity:
Specific to 216kn model variant (kN capacity not directly stated but implied by model number)
Fuel System
Power Source:
Battery Electric
Components
Traction Controller Details:
Covers AS 4812 plus F and AS 4814 plus H CAN Bus Controllers for traction and lift functions.
🔧 Transmission
Standard
Type:
Electric Drive (AC)
Features
Drive Control:
Detailed information on drive switch/accelerator pedal operation and parameter settings.
📐 Dimensions
Weights
Vehicle Type:
Electric Counterbalance Forklift Truck
Capacity Implication:
Model '216kn' suggests a nominal load capacity of 1600 kg (approximately 216kN is a less common unit for forklift capacity, likely a typo for 1600kg).
🛡️ Safety Features
Ratings
Industry Standards:
Adheres to industrial truck safety standards, with specific guidance provided in the manual.
Active Features
Braking System:
Multi-plate brake system, with detailed replacement and adjustment procedures. Includes parking brake information.
Operational Safety:
Includes guidelines for accident and material damage avoidance during maintenance and repair work.
Passive Features
Operator Restraint Systems:
Covers various restraint systems (ERS, AS, HRS-E) and seat belt controls.
Warning Mechanisms:
Detailed diagrams for rear compartment warning mechanisms, beacons, and buzzers.
💡 Technology Features
Infotainment
Display Systems:
Information and Service Display functionality is covered, providing operator interface and diagnostic information.
Driver Assistance
Control Interfaces:
Details component arrangements for Multi-Pilot and Solo Pilot control systems, indicating different levels of operator interface sophistication.
Connectivity
Bus Systems:
Extensive coverage of CAN Bus Controllers (AS 4812 plus F, AS 4814 plus H) and related interface cards, demonstrating modern industrial vehicle communication protocols.
Parameter Setting
Lisa Software:
Detailed sections on LISA settings (Version 3.01) for travel, lift, steering, and battery parameter adjustments, highlighting advanced electronic control.
Diagnostics
Error Handling:
Includes error messages and diagnostic procedures for CAN Bus Controllers and LISA settings.
🔧 Maintenance
Service Intervals
General Schedule:
The manual provides comprehensive guidance for routine maintenance procedures, enabling the establishment of a proactive service schedule.
Fluid Specifications
Brake Fluid:
Information on brake fluid replacement is included, implying specific fluid type requirements found within the manual.
Known Issues
Common Failures:
The manual's detailed troubleshooting sections for steering angle sensors, brake systems, and CAN bus controllers suggest these are areas requiring regular attention or specific repair procedures.
Torque Specifications
Brake System Torques:
Specific screw connection torques for brake systems are provided (D 6360.18).
Testing Procedures
Load Chain Elongation:
Includes testing procedures for load chain elongation (G 6355.01).
Component Maintenance
Forks:
Covers maintenance and inspection for forks (G1 6401 .01).
📚 Vehicle History
Brand Heritage
Manufacturer:
Jungheinrich AG is a globally recognized leader in material handling equipment and intralogistics solutions.
Model Evolution
Series Introduction:
The EFG-Series represents Jungheinrich's range of electric counterbalance forklift trucks, known for their efficiency and technological advancement.
Production
Manufacturing Origin:
Likely manufactured in Jungheinrich's global production facilities.
Model Introduction Year:
Covered models are from December 2008 onwards.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Jungheinrich is consistently recognized for innovation, quality, and reliability in the material handling industry.
Certifications
Manual Authenticity:
Identified as an 'Original Illustrated Factory Workshop Manual', indicating direct endorsement and accuracy from the manufacturer.