This comprehensive service repair manual covers the 1996-2003 Polaris ATV Sportsman Xplorer 500, providing you with everything you need for successful repairs and maintenance. It includes detailed instructions, diagrams, and illustrations, making it easy to understand and follow, even for beginners. The manual covers a wide range of topics, including general information, troubleshooting, lubrication, maintenance, tune-ups, engine top end and lower end, fuel system, cooling systems, clutch and drive belt system, transmission, front drive system, electrical system, front suspension and steering, rear suspension, brakes, and body. You will also find specific sections for the 2001-2003 models, providing model-specific information. The manual also includes an extensive index, wiring diagrams, and a detailed maintenance section for engine, carburetion, clutching, final drive, body and steering, transmission, brakes, and electrical systems. With this manual, you will be able to perform a wide range of repairs and maintenance tasks, saving money and gaining confidence in your ATV repair skills.

## The Polaris Sportsman Xplorer 500: A Workhorse for the Trails The Polaris Sportsman Xplorer 500, produced from 1996 to 2003, was a robust and versatile ATV designed for both recreational and utility purposes. It was powered by a 499cc, air-cooled, two-cylinder engine, delivering a respectable power output for its time. This engine was known for its reliability and durability, making it a popular choice among riders seeking a machine that could handle demanding trails and tasks. The Xplorer 500 was equipped with a five-speed manual transmission, providing precise control over its power delivery. Its four-wheel independent suspension ensured a smooth and comfortable ride, even on rough terrain. The Sportsman Xplorer 500 was available in various configurations, catering to different needs. Some models featured a front winch, ideal for pulling out stuck vehicles or hauling heavy loads. Others boasted a rear cargo rack, allowing for easy transportation of equipment or supplies. The Xplorer 500's versatility extended beyond its standard equipment. Polaris offered a vast array of accessories, including a wide range of tires, winches, plow attachments, and custom paint schemes. These options allowed owners to tailor their ATV to specific tasks or personal preferences, enhancing its functionality and aesthetic appeal. The Xplorer 500 carved its niche in the ATV market as a dependable and capable machine, attracting riders seeking a robust and versatile companion for off-road adventures and everyday tasks.