This comprehensive manual provides in-depth information for maintaining, assembling, disassembling, and servicing your Komatsu HD465-7 and HD605-7 dump trucks. It covers all aspects of operation, maintenance, and repair, encompassing both the truck's chassis and the SAA6D170E-3 engine (for engine details, refer to the separate 170-3 Series Engine Shop Manual). The Service Repair Manual is a complete guide to repair and troubleshooting. It features detailed specifications, diagrams, and real photo illustrations to provide step-by-step instructions for diagnosing and resolving issues. The manual covers general information, structural details, functional explanations, maintenance standards, testing and adjustment procedures, disassembly and assembly processes, and additional resources. The Operation & Maintenance Manual focuses on safe and efficient operation and maintenance. This manual covers topics such as safe operation practices, handling techniques, lubrication procedures, maintenance schedules, inspection procedures, and adjustment guidelines. It aims to help operators and maintenance personnel maximize performance while ensuring safety and cost-effectiveness. The Field Assembly Manual is designed for those involved in assembling the Komatsu HD465-7 and HD605-7 dump trucks. It provides comprehensive instructions for assembling the truck safely and effectively, including step-by-step assembly procedures, parts installation techniques, adjustment procedures, and post-assembly maintenance guidelines. It also includes useful information such as a comparison of changes from previous models, an outline of assembly divisions, dimensions of key components, a rough assembly and welding schedule, lists of essential equipment, tools, and consumables, detailed assembly process descriptions, and additional information specific to ASR (Anti Slip Regulation) features, welding and assembly processes for three-part bodies, and additional Korean language instructions (if equipped). The manual concludes with a field assembly inspection report. This complete manual set provides the technical information and practical guidance necessary to ensure your Komatsu HD465-7 and HD605-7 dump trucks operate at peak performance, remain reliable, and maintain a long service life.

The Komatsu HD465-7 and HD605-7 are powerful and robust off-highway dump trucks designed for heavy-duty hauling in mining, quarrying, and construction applications. These durable machines boast impressive payload capacities and are renowned for their reliability and efficiency. The HD465-7 features a maximum payload of 110 tons (99.8 metric tons), while the HD605-7 boasts a massive payload capacity of 140 tons (127 metric tons). Both models are equipped with powerful Cummins QSK60-C diesel engines delivering ample torque and horsepower for efficient operation even in challenging terrain. The HD465-7 and HD605-7 are meticulously engineered for optimal performance and durability, featuring a robust frame construction, heavy-duty axles, and a reliable braking system. The trucks are equipped with advanced technologies such as Komatsu Traction Control System (KTCS) and Komatsu Electronic Control System (KECS) for enhanced safety and productivity. The Komatsu HD465-7 and HD605-7 are designed with operator comfort and safety in mind. The spacious and ergonomically designed cabs offer excellent visibility and a comfortable working environment. These trucks are equipped with a comprehensive suite of safety features including a rollover protection structure (ROPS), a fall protection system (FOPS), and a fire suppression system. The HD465-7 and HD605-7 offer a range of operating features to enhance productivity. The trucks feature a hydraulically operated body with a high dump angle for efficient material discharge. Komatsu's advanced electronic controls and monitoring systems provide operators with real-time data on truck performance, allowing them to optimize fuel consumption and operation. These trucks are built to withstand demanding operating conditions and provide years of reliable service. Komatsu's comprehensive service and support network ensures that owners receive the necessary technical assistance and parts availability for maximum uptime and operational efficiency.