Mitsubishi Colt Ralliart 2006-2012 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Ralliart Generation: Z20 Series (Specific to Ralliart variants) Codes Platform: Mitsubishi Project Global Small Platform (Shared with Smart Forfour) 👋 Introduction Market Position Segment: Hot Hatch / Performance Compact Target Audience: Enthusiasts seeking performance in a compact, affordable package. Competitive Analysis Key Competitors: Ford Fiesta ST, Vauxhall Corsa VXR, Renault Clio RS, Volkswagen Polo GTI (depending on market). Key Features Performance Enhancements: Turbocharged engine, sport-tuned suspension, upgraded brakes, aerodynamic body kit, sport seats. Handling: Sharp and agile handling due to compact dimensions and performance tuning. Engine Responsiveness: Punchy acceleration characteristic of its turbocharged engine. Brand Heritage Ralliart Legacy: Continuation of Mitsubishi's performance tuning division, Ralliart, known for rally heritage and performance vehicles. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Estimated Pages: Thousands (typical for a comprehensive workshop manual) Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component replacement, timing belt/chain, seals, gaskets, cylinder head, block assembly, lubrication system. Engine Electrical: Ignition system, fuel injection system (ECI Multi), starter, alternator, ECU diagnostics, sensors, actuators, wiring diagrams. Transmission: Manual transmission (e.g., F5M43-2-C303, depending on specific Ralliart model), clutch system, gears, shafts, seals, maintenance, removal/installation. Drivetrain: Front-wheel drive system, differential, CV joints, drive shafts, wheel bearings. Suspension: Front struts, rear shock absorbers, springs, control arms, anti-roll bars, bushings, alignment procedures, troubleshooting. Steering: Power steering system, pump, rack and pinion, tie rods, steering column, troubleshooting. Brakes: Front and rear disc brakes, calipers, pads, rotors, master cylinder, brake lines, ABS system, parking brake, bleeding procedures. Electrical Body: Lighting system (headlights, taillights, interior), power windows, door locks, mirrors, wipers, horn, fuses, relays, body control module (BCM). HVAC: Air conditioning system, heater, blower motor,...

类型: Car

斯库: 70457

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标签: 2006 2007 2008 2009 2010 2011 2012 Car Cars Colt Ralliart Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Colt Ralliart

Generation:

Z20 Series (Specific to Ralliart variants)

Codes

Platform:

Mitsubishi Project Global Small Platform (Shared with Smart Forfour)

👋 Introduction

Market Position

Segment:

Hot Hatch / Performance Compact

Target Audience:

Enthusiasts seeking performance in a compact, affordable package.

Competitive Analysis

Key Competitors:

Ford Fiesta ST, Vauxhall Corsa VXR, Renault Clio RS, Volkswagen Polo GTI (depending on market).

Key Features

Performance Enhancements:

Turbocharged engine, sport-tuned suspension, upgraded brakes, aerodynamic body kit, sport seats.

Handling:

Sharp and agile handling due to compact dimensions and performance tuning.

Engine Responsiveness:

Punchy acceleration characteristic of its turbocharged engine.

Brand Heritage

Ralliart Legacy:

Continuation of Mitsubishi's performance tuning division, Ralliart, known for rally heritage and performance vehicles.

📋 Manual Details

Coverage Areas

Covered Years:

2006, 2007, 2008, 2009, 2010, 2011, 2012

Page Count

Estimated Pages:

Thousands (typical for a comprehensive workshop manual)

Manual Type

Type:

Workshop Repair and Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, component replacement, timing belt/chain, seals, gaskets, cylinder head, block assembly, lubrication system.

Engine Electrical:

Ignition system, fuel injection system (ECI Multi), starter, alternator, ECU diagnostics, sensors, actuators, wiring diagrams.

Transmission:

Manual transmission (e.g., F5M43-2-C303, depending on specific Ralliart model), clutch system, gears, shafts, seals, maintenance, removal/installation.

Drivetrain:

Front-wheel drive system, differential, CV joints, drive shafts, wheel bearings.

Suspension:

Front struts, rear shock absorbers, springs, control arms, anti-roll bars, bushings, alignment procedures, troubleshooting.

Steering:

Power steering system, pump, rack and pinion, tie rods, steering column, troubleshooting.

Brakes:

Front and rear disc brakes, calipers, pads, rotors, master cylinder, brake lines, ABS system, parking brake, bleeding procedures.

Electrical Body:

Lighting system (headlights, taillights, interior), power windows, door locks, mirrors, wipers, horn, fuses, relays, body control module (BCM).

HVAC:

Air conditioning system, heater, blower motor, controls, refrigerant, troubleshooting.

Chassis Body:

Frame, body panels, doors, hood, trunk lid, bumpers, interior trim, sound deadening, rust prevention.

Diagnostics:

OBD-II fault codes, diagnostic procedures for various systems, troubleshooting flowcharts.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, tire rotations, spark plug replacement.

Scheduled Maintenance:

Detailed schedules for 10,000km, 20,000km, etc., including specific component checks and replacements.

Troubleshooting Fault Finding:

Step-by-step diagnostic guides for common and uncommon issues across all vehicle systems.

Repair Rebuild:

Comprehensive instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Component Replacement:

Detailed guides for replacing major and minor components like alternators, water pumps, brake calipers, etc.

Specifications Settings:

Torque specifications for all fasteners, alignment angles, valve clearances (if applicable), diagnostic parameter settings.

Technical Depth

Depth:

From basic owner maintenance tasks to complex engine and transmission rebuilds, including electrical system diagnostics.

Diagnostic Tools:

References to specific Mitsubishi diagnostic tools (e.g., MUT-III) and generic OBD-II scanners.

Wiring Diagrams:

Detailed, system-specific wiring schematics with component identification and wire colors.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable for quick access to information.

Resolution:

High-resolution for clear diagrams and text.

Printable:

Yes, printable pages.

Print Quality

Quality Description:

Professional quality, clear technical illustrations and diagrams.

Binding Type

Binding Description:

Not applicable for PDF download, but would typically be perfect bound or spiral bound for a physical copy.

Paper Type

Paper Description:

Not applicable for PDF download.

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G15T (Turbocharged inline-4)

Displacement:

1.5 Liters (1468 cc)

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Aspiration:

Turbocharged with Intercooler

Performance

Horsepower:

Approximately 150-163 PS (110-119 kW) depending on market and specific tune.

Torque:

Approximately 200-210 Nm (148-155 lb-ft) depending on market and specific tune.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (ECI Multi) with Turbocharging

Fuel Type:

Unleaded Petrol (Octane rating typically 95 RON or higher recommended)

Engine Management

ECU Type:

Engine Control Unit (ECU) with integrated engine management functions.

Cooling System

Cooling Type:

Water-cooled with thermostatically controlled fan and pressurized radiator system.

Lubrication System

Oil Capacity:

Approx. 4.0 - 4.3 Liters (with filter change)

Oil Type:

API SN/SP, ACEA A3/B4, or higher; viscosity typically 5W-30 or 5W-40 (refer to owner's manual for exact specification).

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Gear Ratios:

Specific ratios vary by gearbox code, typically designed for sporty performance.

Clutch Type:

Hydraulically operated, dry single plate clutch.

Features

Performance Tuning:

Close-ratio gearing for enhanced acceleration.

Maintenance

Fluid Type:

Manual Transmission Fluid (MTF) GL-4, viscosity typically 75W-80 or 75W-90 (refer to manual for exact specification).

Fluid Capacity:

Approx. 2.0 - 2.3 Liters

📐 Dimensions

Exterior

Length:

Approx. 3810 - 3850 mm

Width:

Approx. 1690 - 1720 mm

Height:

Approx. 1475 - 1500 mm

Wheelbase:

Approx. 2500 mm

Ground Clearance:

Typically lowered for sportier stance, around 130-140 mm.

Weights

Curb Weight:

Approx. 1100 - 1180 kg

Gross Vehicle Weight:

Varies, consult vehicle placard.

Towing Capacity:

Not typically specified or recommended for this performance model.

🛡️ Safety Features

Ratings

Euro Ncap:

Typically 4 or 5 stars for the standard Colt model; Ralliart variants share the same structural safety but performance modifications do not affect crash test ratings.

Active Features

Anti-lock Braking System standard on Ralliart models.

Electronic Brakeforce Distribution standard.

Traction Control System (TCS) may be standard or optional depending on market and year.

Electronic Stability Program (ESP) or similar stability control systems may be present.

Passive Features

Airbags:

Front airbags (driver and passenger), side airbags, curtain airbags (depending on trim and market).

Seatbelts:

3-point seatbelts with pre-tensioners, ISOFIX child seat anchors.

Body Structure:

Reinforced safety cell structure.

💡 Technology Features

Infotainment

Audio System:

Factory-installed CD player with radio, likely with basic speaker system. Higher trims may have upgraded audio or optional navigation.

Display:

Minimal in-dash display for audio and basic vehicle information. No large touchscreen infotainment systems typical of later models.

Driver Assistance

Parking Sensors:

Optional on some higher trim levels.

Cruise Control:

Available on many models, particularly those with manual transmission.

Connectivity

Usb Aux Input:

Unlikely to be standard, but some aftermarket head units or later model year updates might include these.

Bluetooth:

Generally not standard; may be an optional accessory or aftermarket fitment.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 km (or 12 months), whichever comes first, under normal driving conditions (refer to manual for severe conditions).

Air Filter Replacement:

Typically every 30,000 km or as needed based on inspection.

Spark Plug Replacement:

Typically Iridium spark plugs at 100,000 km intervals, but confirm exact type and interval.

Brake Fluid Change:

Typically every 2-3 years, regardless of mileage.

Fluid Specifications

Engine Coolant:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent (pink colored, ethylene glycol-based with demineralized water).

Brake Fluid:

DOT 3 or DOT 4, preferably low viscosity (LV) for ABS systems.

Known Issues

Turbocharger Wear:

As with many turbocharged cars, turbocharger longevity can be affected by maintenance practices, especially oil changes and ensuring proper cool-down periods.

Suspension Wear:

Bushings and shock absorbers can experience wear over time, particularly given the car's performance-oriented nature.

Intermittent Electrical Faults:

Wiring harness issues or sensor failures can lead to intermittent electrical problems, often resolvable with detailed diagnostics.

Clutch Wear:

Aggressive driving can accelerate clutch wear, requiring eventual replacement of the clutch disc, pressure plate, and release bearing.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Long history in automotive manufacturing, particularly known for rally success and durable vehicles.

Model Evolution

Colt Lineage:

The Colt nameplate has a long history, evolving through various generations and platforms. The Z20 Colt was a significant departure, focusing on a more modern and global platform.

Ralliart Introduction:

Ralliart versions were introduced to provide a factory-tuned, sportier variant of the standard Colt, leveraging Mitsubishi's performance expertise.

Production

Manufacturing Location:

Primarily produced in Japan and supplied to various global markets.

Production Period:

2006-2012 for the specific Ralliart generation covered by this manual.

🏆 Awards & Recognition

Recognitions

General Colt Reviews:

The standard Colt received mixed reviews, often praised for its handling and practicality but criticized for engine refinement in lower trims. The Ralliart variant was generally well-received by enthusiasts for its performance value.

Ralliart Tuning:

Ralliart's involvement typically meant a higher degree of performance validation and tuning compared to standard models.

Ratings

Reliability:

Generally considered reliable when properly maintained, with specific issues usually related to wear and tear rather than inherent design flaws.