{"product_id":"mitsubishi-sl-series-s3l-s3l2-s4l-s4l2-engine-service-repair-manual","title":"Mitsubushi SL-Series S3L S3L2 S4L S4L2 Diesel Engines Service Repair Manual-PDF","description":"This is the COMPLETE Official Service Repair Manual for the MITSUBISHI SL-SERIES S3L, S3L2, S4L, S4L2 DIESEL ENGINES. This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know. \r\u003cbr\u003e\r\u003cbr\u003eThe Service repair Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, servicing, technical maintenance \u0026amp; troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. all pages are printable, so run off what you need and take it with you into the garage or workshop.\r\u003cbr\u003e\r\u003cbr\u003eENGINES COVERED:\r\u003cbr\u003eEngine S3L\/S3L2\r\u003cbr\u003eEngine S3L-T\/S3L2-T\r\u003cbr\u003eEngine S4L\/S4L2\r\u003cbr\u003eEngine S4L-T\/S4L2-T \r\u003cbr\u003e\r\u003cbr\u003eDisplacement\r\u003cbr\u003eS3L 1.125 liters (68.7 cu in.)\r\u003cbr\u003eS3L2 1.318 liters (80.4 cu in.)\r\u003cbr\u003eS4L 1.500 liters (91.5 cu in.)\r\u003cbr\u003eS4L2 1.758 liters (107.3 cu in.)\r\u003cbr\u003e\r\u003cbr\u003eTABLE OF CONTENTS: \r\u003cbr\u003e=========\r\u003cbr\u003eGENERAL INFORMATION\r\u003cbr\u003e1 MODEL IDENTIFICATION AND SERIAL NUMBER LOCATION\r\u003cbr\u003e1.1 Model identification location\r\u003cbr\u003e1.2 Serial Number Location \r\u003cbr\u003e2 COMPONENT LOCATION\r\u003cbr\u003e2.1 S3L\/S3L2 \r\u003cbr\u003e2.2 Engine S3L-T\/S3L2-T \r\u003cbr\u003e2.3 S4L\/S4L2 \r\u003cbr\u003e2.4 Engine S4L-T\/S4L2-T \r\u003cbr\u003e3 SPECIFICATIONS \r\u003cbr\u003eOVERHAUL INSTRUCTIONS\r\u003cbr\u003e4 DETERMINING WHEN TO OVERHAUL THE ENGINE \r\u003cbr\u003e5 COMPRESSION PRESSURE MEASUREMENT\r\u003cbr\u003e5.1 Inspection\r\u003cbr\u003e5.2 Measurement \r\u003cbr\u003e6 TROUBLESHOOTING\r\u003cbr\u003e6.1 General \r\u003cbr\u003e6.2 Engine troubleshooting \r\u003cbr\u003e6.3 Starting system troubleshooting\r\u003cbr\u003e7 BASIC PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY\r\u003cbr\u003e7.1 Disassembly\r\u003cbr\u003e7.2 Assembly \r\u003cbr\u003eDISASSEMBLY\r\u003cbr\u003e8 PREPARATION FOR DISASSEMBLY\r\u003cbr\u003e8.1 Engine oil draining \r\u003cbr\u003e8.2 Coolant draining 1 \r\u003cbr\u003e9 ELECTRICAL SYSTEM \r\u003cbr\u003e9.1 Starter \r\u003cbr\u003e9.2 Alternator \r\u003cbr\u003e10 Cooling System\r\u003cbr\u003e10.1 Cooling fan removal \r\u003cbr\u003e10.2 Thermostat case removal \r\u003cbr\u003e10.3 Water pump assembly removal \r\u003cbr\u003e11 Fuel System \r\u003cbr\u003e11.1 Fuel injection pipe removal \r\u003cbr\u003e11.2 Fuel injection nozzle removal\r\u003cbr\u003e11.3 Governor assembly removal \r\u003cbr\u003e11.4 Governor weight removal \r\u003cbr\u003e11.5 Fuel injection pump removal \r\u003cbr\u003e12 Lubrication System\r\u003cbr\u003e12.1 Oil filter removal \r\u003cbr\u003e12.2 Pressure relief valve removal\r\u003cbr\u003e12.3 Oil pressure switch removal \r\u003cbr\u003e13 AIR INLET SYSTEM AND EXHAUST SYSTEM\r\u003cbr\u003e13.1 Exhaust manifold removal\r\u003cbr\u003e13.2 Air inlet cover removal \r\u003cbr\u003e14 CYLINDER HEAD AND VALVE MECHANISM\r\u003cbr\u003e14.1 Rocker shaft assembly removal \r\u003cbr\u003e14.2 Rocker shaft disassembly \r\u003cbr\u003e14.3 Cylinder head bolt removal\r\u003cbr\u003e14.4 Cylinder head assembly removal \r\u003cbr\u003e14.5 Valve and valve spring removal \r\u003cbr\u003e14.6 Valve stem seal removal \r\u003cbr\u003e15 Timing Gears and Flywheel\r\u003cbr\u003e15.1 Flywheel removal \r\u003cbr\u003e15.2 Rear plate removal\r\u003cbr\u003e15.3 Oil seal case removal\r\u003cbr\u003e15.4 Tappet removal \r\u003cbr\u003e15.5 Speedometer driven gear removal\r\u003cbr\u003e15.6 Crankshaft pulley removal\r\u003cbr\u003e15.7 Timing gear case removal\r\u003cbr\u003e15.8 Timing gear backlash measurement \r\u003cbr\u003e15.9 Idler gear removal \r\u003cbr\u003e15.10 Camshaft removal \r\u003cbr\u003e15.11 Fuel injection pump camshaft removal \r\u003cbr\u003e15.12 Gear removal (when required)\r\u003cbr\u003e15.13 Oil pump removal \r\u003cbr\u003e15.14 Front plate removal \r\u003cbr\u003e16 Cylinder Block, Crankshaft, Pistons and Oil Pan \r\u003cbr\u003e16.1 Oil pan removal\r\u003cbr\u003e16.2 Oil screen removal \r\u003cbr\u003e16.3 Thrust clearance measurement for connecting rod big end\r\u003cbr\u003e16.4 Connecting rod cap removal \r\u003cbr\u003e16.5 Piston removal \r\u003cbr\u003e16.6 End play measurement for crankshaft \r\u003cbr\u003e16.7 Main bearing cap removal\r\u003cbr\u003e16.8 Crankshaft removal \r\u003cbr\u003e16.9 Piston separation from connecting rod \r\u003cbr\u003eINSPECTION\r\u003cbr\u003e17 CYLINDER HEAD AND VALVE MECHANISM\r\u003cbr\u003e17.1 Cylinder head\r\u003cbr\u003e17.2 Rocker arms and rocker shaft \r\u003cbr\u003e17.3 Valve springs \r\u003cbr\u003e17.4 Valve push rods \r\u003cbr\u003e17.5 Valves, valve guides and valve seats \r\u003cbr\u003e17.6 Combustion jet replacement \r\u003cbr\u003e18 TIMING GEARS AND FLYWHEEL \r\u003cbr\u003e18.1 Camshaft\r\u003cbr\u003e18.2 Fuel injection pump camshaft \r\u003cbr\u003e18.3 Tappets \r\u003cbr\u003e18.4 Idler gear \r\u003cbr\u003e18.5 Flywheel and ring gear\r\u003cbr\u003e19 CYLINDER BLOCK, CRANKSHAFT, PISTONS AND OIL PAN\r\u003cbr\u003e19.1 Pistons, Piston Rings and Piston Pins \r\u003cbr\u003e19.2 Connecting rods\r\u003cbr\u003e19.3 Crankshaft\r\u003cbr\u003e19.4 Cylinder block \r\u003cbr\u003eASSEMBLY\r\u003cbr\u003e20 Cylinder Block, Crankshaft, Pistons and Oil pan\r\u003cbr\u003e20.1 Main bearing installation \r\u003cbr\u003e20.2 Crankshaft installation\r\u003cbr\u003e20.3 Main bearing cap installation \r\u003cbr\u003e20.4 Side seal installation \r\u003cbr\u003e20.5 Piston assembling to connecting rod \r\u003cbr\u003e20.6 Piston ring installation \r\u003cbr\u003e20.7 Piston and connecting rod installation \r\u003cbr\u003e20.8 Connecting rod cap installation\r\u003cbr\u003e20.9 Oil screen installation\r\u003cbr\u003e20.10 Oil pan installation\r\u003cbr\u003e21 Timing Gears and Flywheel\r\u003cbr\u003e21.1 Front plate installation\r\u003cbr\u003e21.2 Oil pump installation\r\u003cbr\u003e21.3 Engine turning\r\u003cbr\u003e21.4 Engine turning\r\u003cbr\u003e21.5 Camshaft installation\r\u003cbr\u003e21.6 Idler gear installation\r\u003cbr\u003e21.7 Timing gear case installation \r\u003cbr\u003e21.8 Crankshaft pulley nut tightening\r\u003cbr\u003e21.9 P.T.O. gear installation \r\u003cbr\u003e21.10 Speedometer driven gear installation \r\u003cbr\u003e21.11 Tappet installation\r\u003cbr\u003e21.12 Oil seal case installation \r\u003cbr\u003e21.13 Rear plate installation \r\u003cbr\u003e21.14 Flywheel installation\r\u003cbr\u003e22 CYLINDER HEAD AND VALVE MECHANISM\r\u003cbr\u003e22.1 Cylinder head bottom face cleaning\r\u003cbr\u003e22.2 Valve stem seal installation\r\u003cbr\u003e22.3 Valve spring installation \r\u003cbr\u003e22.4 Installing valve block \r\u003cbr\u003e22.5 Cylinder head gasket installation \r\u003cbr\u003e22.6 Cylinder head installation\r\u003cbr\u003e22.7 Cylinder head bolt tightening \r\u003cbr\u003e22.8 Valve push rod installation \r\u003cbr\u003e22.9 Rocker shaft assembling\r\u003cbr\u003e22.10 Rocker shaft assembly installation\r\u003cbr\u003e22.11 Valve clearance adjustment \r\u003cbr\u003e22.12 Rocker cover installation\r\u003cbr\u003e23 Air Inlet System and Exhaust System\r\u003cbr\u003e23.1 Air inlet cover installation \r\u003cbr\u003e23.2 Exhaust manifold installation \r\u003cbr\u003e24 Fuel System \r\u003cbr\u003e24.1 Fuel injection nozzle installation \r\u003cbr\u003e24.2 Fuel injection pump installation\r\u003cbr\u003e24.3 Flyweight assembly installation\r\u003cbr\u003e24.4 Sliding sleeve installation\r\u003cbr\u003e24.5 Governor assembly installation\r\u003cbr\u003e24.6 Fuel injection line installation \r\u003cbr\u003e25 Lubrication system \r\u003cbr\u003e25.1 Pressure relief valve installation \r\u003cbr\u003e25.2 Oil filter installation\r\u003cbr\u003e25.3 Oil pressure switch installation\r\u003cbr\u003e26 Cooling system\r\u003cbr\u003e26.1 Water pump installation \r\u003cbr\u003e26.2 Thermostat installation\r\u003cbr\u003e26.3 Cooling fan installation\r\u003cbr\u003e26.4 Thermoswitch and thermounit combination installation \r\u003cbr\u003e27 Electrical System\r\u003cbr\u003e27.1 Glow plug installation \r\u003cbr\u003e27.2 Alternator installation \r\u003cbr\u003eELECTRICAL SYSTEM\r\u003cbr\u003e28 GENERAL \r\u003cbr\u003e28.1 Specifications (standard) \r\u003cbr\u003e28.2 Wiring diagrams STARTER\r\u003cbr\u003e29.1 Disassembly\r\u003cbr\u003e29.2 Inspection\r\u003cbr\u003e29.3 Assembly \r\u003cbr\u003e29.4 Inspection and Testing after Assembly \r\u003cbr\u003e30 ALTERNATOR\r\u003cbr\u003e30.1 Disassembly\r\u003cbr\u003e30.2 Inspection\r\u003cbr\u003e30.3 Assembly \r\u003cbr\u003e31 KEY SHUTOFF SYSTEM (ETS solenoid type)\r\u003cbr\u003e31.1 General \r\u003cbr\u003e31.2 Cord color (standard) \r\u003cbr\u003e31.3 Shutoff solenoid installation \r\u003cbr\u003e31.4 Inspection after assembly \r\u003cbr\u003e32 KEY SHUTOFF SYSTEM (ETR solenoid type)\r\u003cbr\u003e32.1 General \r\u003cbr\u003e32.2 Cord color (standard) \r\u003cbr\u003e32.3 Shutoff solenoid installation \r\u003cbr\u003e33 AUTOMATIC GLOW SYSTEM \r\u003cbr\u003e33.1 General \r\u003cbr\u003e33.2 Glow timer specification (standard)\r\u003cbr\u003e33.3 Glow plug relay specifications (standard) \r\u003cbr\u003e33.4 Glow plug inspection\r\u003cbr\u003eCOOLING SYSTEM\r\u003cbr\u003e34 GENERAL\r\u003cbr\u003e34.1 Schematic \r\u003cbr\u003e34.2 Specifications (standard) \r\u003cbr\u003e35 INSPECTION \r\u003cbr\u003e35.1 Water pump \r\u003cbr\u003e35.2 Thermostat (standard) \r\u003cbr\u003e35.3 Thermoswitch (standard) \r\u003cbr\u003e35.4 Thermounit (standard) \r\u003cbr\u003eLUBRICATION SYSTEM\r\u003cbr\u003e36 GENERAL \r\u003cbr\u003e36.1 Schematic \r\u003cbr\u003e36.2 Specifications\r\u003cbr\u003e37 INSPECTION \r\u003cbr\u003e37.1 Oil pump\r\u003cbr\u003e37.2 Oil pressure switch\r\u003cbr\u003e37.3 Pressure relief valve \r\u003cbr\u003eFUEL SYSTEM\r\u003cbr\u003e38 GENERAL \r\u003cbr\u003e38.1 Schematic \r\u003cbr\u003e38.2 Specifications (standard) \r\u003cbr\u003e39 FUEL INJECTION NOZZLE\r\u003cbr\u003e39.1 Inspection\r\u003cbr\u003e39.2 Disassembly and assembly \r\u003cbr\u003e40 FUEL INJECTION PUMP\r\u003cbr\u003e40.1 Test on engine \r\u003cbr\u003e40.2 Disassembly\r\u003cbr\u003e40.3 Inspection\r\u003cbr\u003e40.4 Assembly \r\u003cbr\u003e41 GOVERNOR \r\u003cbr\u003e41.1 Disassembly and inspection \r\u003cbr\u003e41.2 Assembly \r\u003cbr\u003e41.3 Torque spring set installation \r\u003cbr\u003e42 FUEL PUMP\r\u003cbr\u003e42.1 Inspection\r\u003cbr\u003e43 FUEL FILTER\r\u003cbr\u003eAIR INLET SYSTEM AND EXHAUST SYSTEM\r\u003cbr\u003e44 GENERAL \r\u003cbr\u003e44.1 Schematic \r\u003cbr\u003e45 INSPECTION \r\u003cbr\u003e45.1 Inspection procedure\r\u003cbr\u003eMAINTENANCE\r\u003cbr\u003e46 LUBRICATION AND MAINTENANCE CHART\r\u003cbr\u003e47 ENGINE OIL AND OIL FILTER\r\u003cbr\u003e47.1 Engine oil specifications\r\u003cbr\u003e47.2 Oil level check\r\u003cbr\u003e47.3 Oil and oil filter change \r\u003cbr\u003e47.4 Oil filter change \r\u003cbr\u003e48 VALVE CLEARANCE\r\u003cbr\u003e49 FUEL INJECTION TIMING\r\u003cbr\u003e49.1 Preparation \r\u003cbr\u003e49.2 Adjustment \r\u003cbr\u003e50 FUEL FILTER\r\u003cbr\u003e50.1 Fuel filter with [AIR] valve \r\u003cbr\u003e50.2 Cartridge (air vent screw) type fuel filter \r\u003cbr\u003e51 FUEL SYSTEM PRIMING\r\u003cbr\u003e51.1 Engine with fuel filter with [AIR] valve \r\u003cbr\u003e51.2 Engine with cartridge (air vent screw) type fuel filter\r\u003cbr\u003e52 IDLE RPM SETTING\r\u003cbr\u003e53 FUEL INJECTION NOZZLES\r\u003cbr\u003e53.1 Injection pressure (valve opening pressure) test\r\u003cbr\u003e53.2 Orifice restriction test \r\u003cbr\u003e53.3 Nozzle tip washing and replacement \r\u003cbr\u003e53.4 Installation\r\u003cbr\u003e54 FAN BELT \r\u003cbr\u003eSERVICE DATA\r\u003cbr\u003e55 SPECIFICATIONS \r\u003cbr\u003e55.1 Basic engine components\r\u003cbr\u003e55.2 Lubrication system\r\u003cbr\u003e55.3 Fuel system\r\u003cbr\u003e55.4 Air inlet system and exhaust system\r\u003cbr\u003e55.5 Cooling system (standard) \r\u003cbr\u003e55.6 Electrical system\r\u003cbr\u003e56 TIGHTENING TORQUES \r\u003cbr\u003e56.1 Major bolts and nuts\r\u003cbr\u003e56.2 Torques for bolts and nuts with standard threads\r\u003cbr\u003e56.3 Torques for plugs with taperlock threads\r\u003cbr\u003e57 SEALANTS\r\u003cbr\u003e58 SPECIAL TOOLS\r\u003cbr\u003e\r\u003cbr\u003e===========\r\u003cbr\u003e\r\u003cbr\u003e** Model Specification: MITSUBISHI SL-SERIES S3L, S3L2, S4L, S4L2 DIESEL ENGINES\r\u003cbr\u003e** Language: English\r\u003cbr\u003e** File Format: PDF\r\u003cbr\u003e** Total Pages: 541\r\u003cbr\u003e** Requirements: Adobe PDF Reader. \r\u003cbr\u003e** ZOOM IN\/OUT: YES \r\u003cbr\u003e** INSTANT DELIVERY: YES\r\u003cbr\u003e** Specifications: FULLY PRINTABLE \u0026amp; BOOKMARKED \r\u003cbr\u003e** Compatible: All Versions of Windows \u0026amp; Mac\r\u003cbr\u003e\r\u003cbr\u003e===========\r\u003cbr\u003e\r\u003cbr\u003eThis QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING\/CORRUPT pages\/sections to freak you out!\r\u003cbr\u003e\r\u003cbr\u003eThis PDF file is Bookmarked and SEARCHABLE to make what you need easy to find. \r\u003cbr\u003e\r\u003cbr\u003eDetailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.\r\u003cbr\u003e\r\u003cbr\u003eThis manual can be viewed on any computer, as well as zoomed and printed. \r\u003cbr\u003e\r\u003cbr\u003eComplete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM.\r\u003cbr\u003e\r\u003cbr\u003eINSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR.\r\u003cbr\u003e\r\u003cbr\u003eWE ACCEPT ALL MAJOR CREDIT\/DEBIT CARDS AND PAYPAL.\r\u003cbr\u003e\r\u003cbr\u003eYOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$\r\u003cbr\u003e\r\u003cbr\u003eBUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.\r\u003cbr\u003e\r\u003cbr\u003eLooking for some other Service Repair Manual, please check:\r\u003cbr\u003e\r\u003cbr\u003e\r\u003cbr\u003e","brand":"Mitsubishi","offers":[{"title":"Default Title","offer_id":42204296904764,"sku":"194737","price":134.0,"currency_code":"HKD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0615\/4489\/0428\/files\/194737-mitsubushi-sl-series-s3l-s3l2-s4l-s4l2-diesel-engines-service-repair-manual-download-pdf.jpg?v=1727289551","url":"https:\/\/car-manual.com\/zh\/products\/mitsubishi-sl-series-s3l-s3l2-s4l-s4l2-engine-service-repair-manual","provider":"Car-Manual.com Car Repair Workshop Manuals","version":"1.0","type":"link"}