This manual covers the 2008 Sportsman 800, a high-performance All-Terrain Vehicle (ATV) renowned for its capability and utility. Engineered with a robust 760 cc liquid-cooled twin-cylinder engine and a versatile On-Demand True All-Wheel Drive system, the Sportsman 800 is designed to tackle challenging terrain. Its durable construction and reliable performance have made it a popular choice for both recreational riding and demanding work applications, positioning it competitively against other leading ATVs of its era. The Sportsman 800 2008 Shop Factory Manual provides comprehensive technical information essential for the maintenance, diagnosis, and repair of all 800cc variants. This factory-sourced manual details a wide range of systems, including the powertrain, chassis, suspension, braking, electrical, fuel, and cooling systems. It offers detailed procedures for routine maintenance, engine overhaul, transmission and drivetrain repair, and complex troubleshooting, complete with clear illustrations and torque specifications. This resource is invaluable for ATV owners, independent repair shops, and service technicians seeking to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Year: 2008 Product Type: Shop Factory Manual Product Identifier: Polaris Sportsman 800 2008 Shop Factory Manual Codes Oem Manual Code Indicated: 222 Product Reference Code: 333 Download 👋 Introduction Market Position Vehicle Segment: High-performance All-Terrain Vehicle (ATV) Target Audience For Manual: ATV Owners, Independent Repair Shops, Service Technicians Competitive Analysis Key Competitors 2008: Can-Am Outlander, Arctic Cat Thundercat, Yamaha Grizzly, Kawasaki Brute Force Key Features Manual Value Proposition: Authoritative, factory-sourced technical information for accurate and efficient servicing. Manual Benefit 1: Empowers owners to perform their own maintenance and repairs, saving on labor costs. Manual Benefit 2: Provides technicians with the essential data for diagnosing and repairing complex issues. Illustrations Quality: Illustrated with clear, step-by-step instructions 📋 Manual Details Coverage Areas Vehicle Model Covered: Polaris Sportsman 800 Model Year Covered: 2008 Engine Variants Covered: All 800cc variants Page Count Estimated Page Count: 222 Manual Type Manual Classification: Factory Service Manual / Workshop Manual Content Focus: Repair, Maintenance, Diagnostics, Troubleshooting Language Language Of Manual: English Format Digital Format: PDF File Format File Type: Portable Document Format (PDF) Print Quality Digital Fidelity: High-resolution scans of original factory documentation Readability: Clear, sharp text and diagrams, suitable for printing Binding Type Digital Format Implication: No physical binding; digital file for on-screen or print-on-demand use Paper Type Digital Format Implication: N/A (Digital) 📖 Manual Coverage Systems Covered Powertrain: Engine (800cc, 4-stroke, Twin-Cylinder), Transmission, Drivetrain (AWD/2WD systems) Chassis And Suspension: Front and Rear Suspension (Independent), Steering System, Frame Components Braking System: Hydraulic Disc Brakes (Front and Rear), Parking Brake Electrical System: Ignition System, Charging System (Stator, Regulator/Rectifier), Lighting, Starting System, Battery, CDI Unit, Sensors Fuel System: Fuel Tank, Fuel Pump, Carburetion/Fuel Injection System (specify based on actual 2008 800 model - likely EFI), Air Intake Cooling System: Liquid Cooling System, Radiator, Fan, Coolant Types Exhaust System: Exhaust Manifold, Muffler, Catalytic Converter (if applicable) Body And Plastics: Body Panels, Fenders, Racks, Seat Procedures Included Routine Maintenance: Oil Changes, Filter Replacements (Oil, Air, Fuel), Spark Plug Service, Lubrication Points, Valve Clearance Checks Engine Overhaul: Engine Disassembly, Reassembly, Piston/Ring Replacement, Cylinder Honing, Crankshaft/Connecting Rod Service Transmission And Drivetrain Repair: Clutch Service, Gearbox Disassembly/Reassembly, Driveshaft/CV Joint Inspection and Replacement, Differential Service Suspension And Steering Repair: Shock Absorber Replacement, Bushing Replacement, Ball Joint Service, Tie Rod End Replacement, Steering Column Service Brake System Repair: Brake Pad Replacement, Rotor Service, Caliper Overhaul, Brake Fluid Flush and Bleed Electrical Troubleshooting: Wiring Diagrams, Component Testing, Fault Diagnosis (using multimeter and specific test procedures) Fuel System Diagnostics: Fuel Pressure Testing, Injector Testing (if EFI), Carburetor Adjustment/Rebuild Cooling System Service: Coolant Flush and Replacement, Radiator and Fan Testing Troubleshooting Guides: Diagnostic Flowcharts for common problems (e.g., no start, poor performance) Special Tools And Procedures: Identification and usage of specific tools required for repairs Technical Depth Diagnostic Capability: Advanced Diagnostics, Fault Code Interpretation (if applicable), Component Testing Repair Scope: Complete Overhaul and Rebuild Procedures for all major mechanical and electrical components Level Of Detail: Detailed illustrations, torque specifications, clearance measurements, wiring diagrams ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 8-Valve, Twin-Cylinder Displacement: 760 cc (46.4 cu in) Bore X Stroke: Unspecified in product info, typically around 80mm x 75mm Cooling Method: Liquid-Cooled Compression Ratio: Unspecified in product info Performance Horsepower Estimate: Approx. 50 HP (actual figure varies by year/tune) Torque Estimate: Approx. 45 lb-ft (actual figure varies by year/tune) Fuel System Fuel Delivery System: Electronic Fuel Injection (EFI) - Likely Polaris PFI System Fuel Type: Unleaded Gasoline (91 Octane Recommended) Fuel Tank Capacity: Unspecified in product info, typically around 3.3-3.7 gallons 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: On-Demand True All-Wheel Drive (AWD) / 2WD Gear Selection: High, Low, Neutral, Reverse, Park Features Cv Joint Protection: Standard with rubber boots, requires regular inspection Transmission Fluid Type: Polaris Variable...