Jungheinrich Electric Lift Truck EFG-DCSeries: 213 215 216 218 220 216K 218K DC (01.2004-08.2004) Operating and Maintenance Instructions
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๐ท๏ธ Basic Information Identification Make: Jungheinrich Model Series: EFG-DC Series Covered Models: EFG 213 DC, EFG 215 DC, EFG 216 DC, EFG 216K DC, EFG 218 DC, EFG 218K DC, EFG 220 DC Codes Model Year Range: 2004 (January - August) ๐ Introduction Market Position Product Category: Electric Counterbalance Forklift Trucks Target User: Operators, Maintenance Technicians, Service Personnel, Warehouse and Logistics Managers Competitive Analysis Manufacturer Reputation: Jungheinrich is a leading global supplier of material handling equipment, known for quality and innovation in electric forklift technology. Key Features Manual Value Proposition: Provides essential, detailed information for safe operation, efficient maintenance, and effective troubleshooting of specific EFG-DC series models. Content Highlight: Includes circuit diagrams and detailed technical data vital for in-depth understanding and repair. ๐ Manual Details Coverage Areas Primary Focus: Operation and Maintenance Secondary Focus: Repair, Servicing, Troubleshooting Page Count Estimated Pages: N/A (Digital PDF) Manual Type Type: Original Factory Operating and Maintenance Instructions Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Electric Drive System (Motors, Controllers), Battery System (Servicing, Charging, Replacing) Hydraulics: Hoisting and Lowering Systems, Steering Hydraulics, Hydraulic Oil Level and Filter Checks Electrical: Dashboard and Console Switches, Indicator Lights (LED), Warning Indicators, Plain Text Alarm Messages, Circuit Diagrams, Fuse Locations, Battery Discharge Indicator/Monitor Chassis And Body: Truck Description, Chassis Assemblies, Battery Hood Operation, Rear Cover Access, Wheel Fixing, Identification Plates (Truck, Capacity Labels) Operator Interface: Operating Controls and Indicators, Dashboard Switches, Operating Console Switches, Keyboard Assignment, Driving Programs, Truck Parameter Adjustment, Driver's Seat and Steering Column Adjustment Procedures Included Operation: Correct Use and Application, Driving Safety, Steering, Braking, Operating Lifting Device (Control Lever & Multi Pilot), Load Handling (Picking Up, Transporting, Setting Down), Safe Parking, Trailer Towing Maintenance: Routine Servicing and Inspection, Maintenance Checklists, Lubrication Plans, Oil Level Checks (Hydraulic, Transmission), Oil Changes, Hydraulic Oil Filter Replacement, Brake Fluid Check, Fuse Checks, Battery Servicing (Charging, Replacement), Safety Belt Maintenance Troubleshooting: Fault Location (General), Temperature Monitoring Commissioning: First Commissioning, Routine Start-up Checks, Setting Time, Providing Operability Decommissioning: Operations Prior to Decommissioning, Measures During Decommissioning, Recommissioning after Decommissioning Technical Depth Depth: Comprehensive (Covers operation, daily checks, scheduled maintenance, and basic troubleshooting for the specified models) Diagnostics: Includes indications of driving programs, plain text alarm messages, and LED warning indicators to aid in diagnosis. ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable Text Print Quality Printability: Printable Illustrations: High Quality Illustrated Images Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Power Source: Electric Motor Type: AC Traction Motors (typical for this era and series) Performance Lift Speeds: Detailed in Section B.3.2 (Performance Data), varies by model (e.g., EFG 213, EFG 220) Travel Speeds: Detailed in Section B.3.2 (Performance Data), varies by model Fuel System Energy Storage: Lead-acid Battery (detailed in Section D) Charging System: External Battery Charger (discussed in Section D.5) ๐ง Transmission Standard Type: Electric Drive with Differential Axle Optional Features: Multiple drive programs for optimizing performance and energy efficiency. Features Control Method: Electronic Control System, operated via pedal and dashboard controls. ๐ Dimensions Weights Curb Weight: Varies by model, specified in kg in Section B.3.3 (Weights) Gross Vehicle Weight: Varies by model, detailed in Section B.3.3 Load Capacity: Specified per model and lift height, indicated on capacity labels (Section B.4.2, B.4.3, B.4.4) Exterior Tyre Equipment: Details specified in Section B.3.4 (Tyre Equipment) Hoist Frame Types: Multiple types available, detailed in Section B.3.1 (Types of Hoist Frame) ๐ก๏ธ Safety Features Ratings En Standards: Compliance with EN standards noted in Section B.3.5 (EN Standards) Uvv Compliance: Includes safety checks according to BGV D27 (Section F.8) Active Features Operator Safety: Safety instructions for floor conveyor operation, driving, and maintenance (Sections E.1, E.5.1, F.2) Operator Assistance: Adjustable seat and steering column, safety belt (Section E.4.2, E.4.3, E.4.6), optional support systems (Section E.4.7) Electronic Safety: Battery discharge indicators/monitors, LED warning indicators, plain text alarm messages (Section E.3) Passive Features Identification: Location and description of instruction labels and identification plates (Section B.4) Battery Handling: Detailed safety regulations for handling lead-acid batteries (Section D.1) ๐ก Technology Features Infotainment Operator Display: Includes a dashboard with switches, indicators, a display for plain text alarm messages, and indicators for driving programs (Section E.3). Driver Assistance Parameter Adjustment: Ability to change truck parameters and adjust driving programs to suit operational needs (Section E.3.7). Control Options: Offers both traditional control lever operation and the 'Multi Pilot' control option for lifting devices and attachments (Section E.5.5, E.5.6). Connectivity Diagnostics Interface: Not explicitly detailed in the provided table of contents, but implied through alarm messages and potential service interfaces for electronic controllers. ๐ง Maintenance Service Intervals Routine Inspection: Covered by Maintenance Check list for EFG series (Section F.4). Lubrication: Detailed lubrication plan provided for all covered models (Section F.5). Fluid Specifications Hydraulic Oil: Details regarding checking and refilling...
First Commissioning, Routine Start-up Checks, Setting Time, Providing Operability
Decommissioning:
Operations Prior to Decommissioning, Measures During Decommissioning, Recommissioning after Decommissioning
Technical Depth
Depth:
Comprehensive (Covers operation, daily checks, scheduled maintenance, and basic troubleshooting for the specified models)
Diagnostics:
Includes indications of driving programs, plain text alarm messages, and LED warning indicators to aid in diagnosis.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text
Print Quality
Printability:
Printable
Illustrations:
High Quality Illustrated Images
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Power Source:
Electric
Motor Type:
AC Traction Motors (typical for this era and series)
Performance
Lift Speeds:
Detailed in Section B.3.2 (Performance Data), varies by model (e.g., EFG 213, EFG 220)
Travel Speeds:
Detailed in Section B.3.2 (Performance Data), varies by model
Fuel System
Energy Storage:
Lead-acid Battery (detailed in Section D)
Charging System:
External Battery Charger (discussed in Section D.5)
๐ง Transmission
Standard
Type:
Electric Drive with Differential Axle
Optional
Features:
Multiple drive programs for optimizing performance and energy efficiency.
Features
Control Method:
Electronic Control System, operated via pedal and dashboard controls.
๐ Dimensions
Weights
Curb Weight:
Varies by model, specified in kg in Section B.3.3 (Weights)
Gross Vehicle Weight:
Varies by model, detailed in Section B.3.3
Load Capacity:
Specified per model and lift height, indicated on capacity labels (Section B.4.2, B.4.3, B.4.4)
Exterior
Tyre Equipment:
Details specified in Section B.3.4 (Tyre Equipment)
Hoist Frame Types:
Multiple types available, detailed in Section B.3.1 (Types of Hoist Frame)
๐ก๏ธ Safety Features
Ratings
En Standards:
Compliance with EN standards noted in Section B.3.5 (EN Standards)
Uvv Compliance:
Includes safety checks according to BGV D27 (Section F.8)
Active Features
Operator Safety:
Safety instructions for floor conveyor operation, driving, and maintenance (Sections E.1, E.5.1, F.2)
Operator Assistance:
Adjustable seat and steering column, safety belt (Section E.4.2, E.4.3, E.4.6), optional support systems (Section E.4.7)
Electronic Safety:
Battery discharge indicators/monitors, LED warning indicators, plain text alarm messages (Section E.3)
Passive Features
Identification:
Location and description of instruction labels and identification plates (Section B.4)
Battery Handling:
Detailed safety regulations for handling lead-acid batteries (Section D.1)
๐ก Technology Features
Infotainment
Operator Display:
Includes a dashboard with switches, indicators, a display for plain text alarm messages, and indicators for driving programs (Section E.3).
Driver Assistance
Parameter Adjustment:
Ability to change truck parameters and adjust driving programs to suit operational needs (Section E.3.7).
Control Options:
Offers both traditional control lever operation and the 'Multi Pilot' control option for lifting devices and attachments (Section E.5.5, E.5.6).
Connectivity
Diagnostics Interface:
Not explicitly detailed in the provided table of contents, but implied through alarm messages and potential service interfaces for electronic controllers.
๐ง Maintenance
Service Intervals
Routine Inspection:
Covered by Maintenance Check list for EFG series (Section F.4).
Lubrication:
Detailed lubrication plan provided for all covered models (Section F.5).
Fluid Specifications
Hydraulic Oil:
Details regarding checking and refilling hydraulic oil are provided (Section F.6.5, F.6.8). Specific oil type may be found in the lubrication plan or technical data section.
Transmission Oil:
Details regarding checking and refilling transmission oil are provided (Section F.6.6, F.6.8). Specific oil type may be found in the lubrication plan or technical data section.
Brake Fluid:
Instruction for checking brake fluid is included (Section F.6.10). Specific type usually DOT 3 or DOT 4.
Known Issues
Common Wear Items:
While not explicitly listed as 'common issues', the manual covers maintenance for wear items like tires, hydraulic filters, and battery checks, which are typical service points for electric forklifts.
Troubleshooting Guidance:
Section E.6 (Fault Location) and E.3 (Information and Service Indication) provide guidance for identifying and addressing operational problems.
๐ Vehicle History
Brand Heritage
Manufacturer Establishment:
Jungheinrich was founded in 1953.
Model Evolution
Series Development:
The EFG-DC series represents Jungheinrich's advancements in electric forklift technology during the early 2000s, focusing on AC drive technology for improved efficiency and performance.
Production
Production Period:
January 2004 - August 2004 for the specific models and manual coverage.
๐ Awards & Recognition
Recognitions
Industry Awards:
Not specified in the product information. Jungheinrich products generally receive recognition for design and efficiency.
Certifications
Safety Certifications:
Adherence to EN standards and BGV D27 safety regulations are mentioned, indicating compliance with relevant industry safety certifications.