🏷️ Basic Information Identification Make: Datsun Model: 510 / Pickup Years Covered: 1968-1972 Codes Model Code 510: 610 (specific chassis codes vary by sub-model) Model Code Pickup: 220/221 Series (specific chassis codes vary by sub-model) 👋 Introduction Market Position Market Position: Essential resource for owners and enthusiasts of the classic Datsun 510 and Pickup, targeting individuals interested in DIY maintenance and restoration. Competitive Analysis Competitive Analysis: This manual aims to provide original manufacturer data, surpassing generic Haynes or Chilton manuals in detail and accuracy for these specific Datsun models. Its digital format offers immediate accessibility and cost-effectiveness compared to rare physical copies. Key Features Key Features: Comprehensive coverage of both 510 sedan/coupe/wagon and Pickup variants, detailed technical data, clear wiring diagrams, step-by-step repair instructions, emphasis on carburetor tuning and engine mechanics characteristic of the era. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for Datsun 510 and Pickup models Engine And Drivetrain: Engine servicing, disassembly, reassembly, fuel, lubrication, carburetor rebuild/adjustments, timing chain, exhaust, mechanical, electrical, emission control, fuel system, clutch, manual transaxle, automatic transaxle, driveshaft, axle, differential, driveline, U-joint, CV joint Electrical And Body: Electrical system, ignition, charging, starter, battery, switches, chassis, body (interior/exterior), body electrical, HVAC, audio/video, chime/buzzer, electronic control modules, heated systems, horn, ignition control, instrument cluster, lamps, message systems, power systems Chassis And Suspension: Wheels, brakes, steering, suspension, restraint systems Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Inline-4 OHC (e.g., L16, L18, L20B), fuel delivery (carbureted), ignition, cooling, lubrication, emission control systems relevant to the period. Drivetrain Systems: Clutch operation and service, manual transmissions (e.g., 4-speed, 5-speed), automatic transmissions (if applicable), rear-wheel drive axle, driveshaft, universal joints, CV joints (if equipped on specific models). Electrical Systems: 12V negative ground system, starter motor, alternator/generator, battery, ignition system (distributor, coils, points, condensers), lighting, instrumentation, horn, wipers, various switches and relays, wiring diagrams for all major circuits. Chassis And Suspension Systems: Independent front suspension (MacPherson struts), leaf spring rear suspension (Pickup), steering box/rack-and-pinion (depending on model/trim), hydraulic drum brakes (front and rear, potentially front disc on some 510s), parking brake, wheel bearings, shock absorbers, springs. Body And Interior Systems: Body panel repair, alignment, door mechanisms, window regulators, seat adjustments, dashboard components, HVAC system (heater core, blower), trim components, sound deadening. Procedures Included Engine Procedures: Tune-ups (spark plugs, points, timing), carburetor cleaning and adjustment (e.g., Hitachi SU, Mikuni), compression testing, cylinder head removal/installation, piston/ring replacement, bearing service, timing chain replacement, oil pump service, water pump replacement, exhaust system repair/replacement. Drivetrain Procedures: Clutch adjustment and replacement, transmission fluid changes, rear axle fluid changes, U-joint replacement, driveshaft balancing, CV joint boot replacement and packing. Electrical Procedures: Ignition timing adjustment, starter testing and replacement, alternator/generator output testing and replacement, battery testing and replacement, wiring harness troubleshooting, component testing (switches, solenoids), headlight/taillight bulb replacement, fuse box troubleshooting. Chassis And Suspension Procedures: Brake pad/shoe replacement, brake fluid flush and bleeding, wheel cylinder/caliper overhaul, master cylinder replacement, steering linkage inspection and adjustment, ball joint replacement, tie rod end replacement, shock absorber replacement, spring replacement, wheel alignment procedures, wheel bearing repacking and adjustment. Body And Interior Procedures: Door lock and handle repair, window glass replacement, seat belt inspection and replacement, dashboard instrument cluster removal and repair, heater core replacement, minor body panel dent repair and preparation for paint, weatherstripping replacement. Technical Depth Technical Depth: Comprehensive, covering routine maintenance, diagnostics, troubleshooting, component replacement, and complete system overhauls. Includes detailed technical specifications and procedures suitable for both amateur and professional mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Recommendation: High resolution for clear diagrams and text when printed. Binding Type Binding Type Recommendation: Spiral-bound or comb-bound for lay-flat usability in a workshop environment. Paper Type Paper Type Recommendation: Durable, slightly heavier stock paper recommended for workshop printing. ⚙️ Engine Specifications Primary Engine Engine Family: Datsun L-Series Common Engines: L16 (1.6L), L18 (1.8L). The L20B (2.0L) became available in later models and may be covered depending on manual specifics. Performance L16 Horsepower Approx: 85-100 hp (SAE Gross) L16 Torque Approx: 90-105 lb-ft (SAE Gross) Fuel System Fuel System Type: Carbureted Carburetor Examples: Hitachi SU-type, Mikuni Solex, Hitachi 'Stromberg-style' (depending on specific market and model). Fuel Type: Unleaded gasoline (later models might have recommendations for lead-free) Maintenance Timing Chain Service Interval: Inspect at 30,000 miles, replacement if noisy or slack. No fixed interval, typically replaced if symptoms arise. Carburetor Adjustment Frequency: As needed, often during tune-ups or if drivability issues arise. 🔧 Transmission Standard Standard Transmission 510: 4-speed manual (e.g., FS5W71B type) Standard Transmission Pickup: 4-speed manual (often similar to 510 manual) Optional Optional Transmission: 3-speed automatic (e.g., Nissan JATCO type) was...