Austin Mini Countryman 1968 Service Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1968 Codes Chassis Code: BMP1/BMP2 (depending on drivetrain) Engine Code Suffix Typical: 10H/10HC (1275cc OHV) ๐ Introduction Market Position Target Audience: Austin Mini Countryman owners (basic to advanced mechanical skills), independent auto service professionals, authorized dealer service departments Competitive Analysis Uniqueness: Vehicle-specific, not generic; provides the same information as official dealer manuals Key Features Value Proposition: Cost savings through DIY repairs, empowerment for informed discussions with technicians, comprehensive coverage Ease Of Use: Clear, concise text with illustrations for easy comprehension ๐ Manual Details Coverage Areas Primary Coverage: Full service, repair, and troubleshooting for the Austin Mini Countryman 1968 Secondary Coverage: Maintenance, diagnostics, wiring schematics, general information Page Count Estimated Page Count: Unknown (typical for workshop manuals of this era, expect 200-500+ pages) Manual Type Manual Classification: Workshop Service and Repair Manual Language Language Of Manual: English Format Digital Format: PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, camshaft, timing, lubrication, cooling system Engine Electrical: Ignition system, starting system, charging system, lighting, instrumentation, wiring diagrams Emission Control: Details on 1968-specific emission control systems (if applicable) Fuel System: Carburetor (SU HIF4/HS4), fuel pump, fuel lines, fuel tank Clutch System: Clutch operation, master cylinder, slave cylinder, clutch plate, release bearing Transmission: Manual transaxle overhaul, gear shifting, differential, ratios Automatic Transmission: Details on the optional automatic transaxle (if equipped) Driveshaft Axle: Front drive shafts, CV joints, rear axle (if applicable to specific Countryman variants) Suspension System: Front and rear suspension components, hydrolastic system (if applicable), shock absorbers, bushings Steering System: Steering rack, tie rods, steering column, steering wheel Restraint System: Seat belts and mounting points Brake System: Front disc brakes, rear drum brakes, master cylinder, brake lines, parking brake Body Interior Exterior: Body panel repair, doors, windows, upholstery, trim, bumpers Body Electrical: Headlights, taillights, interior lights, horn, wipers, washer system HVAC: Heating system, ventilation Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake adjustments, lubrication Repair Procedures: Engine rebuild, transmission overhaul, brake caliper/cylinder replacement, suspension component replacement, body panel repair, electrical component repair Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common faults and symptoms Special Tools: Identification of necessary specialized tools for repairs Technical Depth Depth Of Information: Comprehensive, detailed, suitable for professional mechanics and skilled DIY enthusiasts Documentation Type: Includes diagrams, illustrations, and wiring schematics ๐ Manual Specifications File Format Digital File Type: PDF Compatibility: All versions of Windows and Mac Print Quality Printability: Yes, individual pages are printable Text Searchability: Assumed to be searchable text within the PDF format Binding Type Physical Binding: N/A (Digital PDF) Paper Type Physical Paper Type: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline-4, Overhead Valve (OHV) Engine Displacement: 1275 cc (78.1 cubic inches) Bore X Stroke: 70.61 mm x 81.28 mm (2.78 in x 3.20 in) Compression Ratio: Approx. 8.8:1 (typical) Performance Horsepower Net: Approximately 55-60 bhp (depending on tune and specific variant) Torque Net: Approximately 65-70 lb-ft (depending on tune and specific variant) Fuel System Carburetor Type: Single SU HIF4 or HS4 Fuel Type: Unleaded gasoline (or leaded with appropriate octane rating for the era) Engine Components Block Material: Cast Iron Cylinder Head Material: Cast Iron ๐ง Transmission Standard Transmission Type Standard: 4-speed manual transaxle (all-synchromesh on 2nd, 3rd, 4th) Optional Transmission Type Optional: 2-speed automatic (less common) Features Final Drive Ratio Typical: 3.76:1 (for 1275cc) Gear Ratios Manual Typical: 1st: 3.10, 2nd: 2.15, 3rd: 1.39, 4th: 1.00 (approximate, check manual for exact ratios) ๐ Dimensions Exterior Length: Approx. 3,600 mm (141.7 inches) Width: Approx. 1,500 mm (59.1 inches) Height: Approx. 1,300 mm (51.2 inches) Wheelbase: Approx. 2,030 mm (79.9 inches) Weights Curb Weight: Approx. 670-720 kg (1477-1587 lbs) ๐ก๏ธ Safety Features Ratings Safety Standards Era: Reflects 1960s safety standards; no modern crash test ratings apply Active Features Braking System Type: Front: Disc Brakes, Rear: Drum Brakes Passive Features Seat Belt Provision: Provision for seat belts, though often optional or not standard equipment in all markets for 1968 ๐ก Technology Features Infotainment Infotainment Features: Basic analog radio (optional), simple heater and ventilation controls. Driver Assistance Driver Assistance Systems: None by modern standards. Basic car controls. Connectivity Connectivity Options: None. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 6 months; consult manual for specific details. Tune Up Interval: Spark plugs, points, and condenser typically checked/replaced every 6,000-12,000 miles. Fluid Specifications Engine Oil Type Capacity: Typically SAE 20W-50 or 20W-30. Capacity approx. 4.5-5 pints (2.25-2.5 liters). Refer to manual for specific grade and capacity. Transmission Oil Type Capacity: GL4 Gear Oil. Capacity approx. 2.5 pints (1.25 liters). Refer to manual. Brake Fluid Type: DOT 3 (or DOT 4 depending on system specification and replacements). Coolant Type: Water and anti-freeze mixture (50/50 recommended). Known Issues Common Mini Issues: Rust...
Developed from the classic Mini platform, offering a longer wheelbase and estate/wagon body style for increased practicality and passenger/cargo capacity
1968 Updates:
Likely incorporated minor running changes as per BMC's typical production evolution; the 1275cc engine was a significant upgrade for the Mini range, appearing in higher-performance models and derivatives like the Countryman.
Production
Production Period Countryman:
1960-1969
Manufacturing Location:
United Kingdom
๐ Awards & Recognition
Recognitions
Historical Significance:
The Mini platform, including its Countryman variant, is an icon of British automotive design and engineering, celebrated for its innovative transverse engine layout and class-leading space efficiency.