Mercedes-Benz 450SE 1973-1976 Factory Workshop Service Repair Manual
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$133.00
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 450SE Codes Chassis Code: W116 👋 Introduction Market Position Vehicle Segment: Full-size luxury sedan. Target Audience: Affluent individuals seeking comfort, prestige, and engineering excellence. Competitive Analysis Key Competitors: BMW 7 Series, Jaguar XJ, Cadillac Fleetwood, Rolls-Royce Silver Shadow. Key Features Vehicle Selling Points: Robust construction, superior ride comfort, powerful V8 engine, advanced safety features for its era, elegant styling. Manual Value Proposition Utility For Owners: Empowers DIY owners to perform complex maintenance and repairs, saving costs and maintaining vehicle integrity. Utility For Professionals: Provides dealership-level accuracy and depth for independent workshops and enthusiasts. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for all aspects of the vehicle. Specific Systems Covered: Engine, Brakes, Suspension, Steering, Electrical System, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain, Bodywork, Interior Trim, Climate Control, Safety Systems. Page Count Estimated Page Count: Extensive (precise count not specified, but described as covering 'every service and repair imaginable'). Manual Type Type: Factory Workshop Service Repair Manual Language Language: English (implied by product description and common practice for North American market manuals). Format Format: HTML/Flash menu with PDF content 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, component overhaul (e.g., cylinder head, pistons, crankshaft), timing, lubrication, cooling. Fuel System: Fuel injection system (Bosch K-Jetronic), fuel pump, fuel lines, fuel filter, carburetor (if applicable to specific variants not detailed). Ignition System: Ignition coil, distributor, spark plugs, ignition timing, electronic ignition components. Transmission: Automatic transmission (e.g., 3-speed or 4-speed automatic), torque converter, gear shifts, transmission fluid, seals, clutches, bands. Brakes: Hydraulic system, brake discs, brake pads, calipers, master cylinder, brake booster, parking brake, brake fluid specifications. Suspension: Front suspension (independent, possibly with torsion bars or coil springs), rear suspension (independent, possibly with semi-trailing arms), shock absorbers, bushings, ball joints, control arms. Steering: Power steering system, steering box, tie rods, steering column, steering wheel. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, dashboard instruments, power windows, central locking (if equipped). Climate Control: Heating system, ventilation, air conditioning system (if equipped), refrigerant types, system operation. Body And Trim: Exterior trim, bumpers, grilles, door mechanisms, window regulators, interior upholstery, seats, dashboard layout, soundproofing. Procedures Included Maintenance Tasks: Oil changes, filter replacements (oil, air, fuel), fluid level checks and top-ups, spark plug replacement, belt inspections and replacement, brake pad replacement, tire rotation. Repair Tasks: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repair, electrical diagnostics and repair, fuel injection system adjustments, body panel repair, interior component repair. Troubleshooting: Diagnostic charts, symptom-based problem solving, fault finding for all major systems. Technical Data: Torque specifications for fasteners, engine timing specifications, diagnostic trouble codes (if applicable), electrical schematics, component tolerances. Technical Depth Depth Of Coverage: In-depth, covering complete vehicle overhaul and diagnostics, mirroring dealership technician resources. 📊 Manual Specifications File Format Primary Format: PDF Navigation: HTML/Flash menu for easy navigation between sections and topics. Searchability: Likely searchable PDF content, facilitating quick information retrieval. Print Quality Quality: Digital format allows for high-resolution viewing and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M117 (Common for this period, though specific variants might exist). Configuration: 4.5-liter V8 (450SE designation). Displacement: 4520 cc (276 cubic inches) Performance Horsepower Approx: Approximately 225-230 bhp (SAE gross) at 5000 rpm (subject to market variations and tuning). Torque Approx: Approximately 270-275 lb-ft (SAE gross) at 3000-3200 rpm. Fuel System Fuel Delivery: Bosch K-Jetronic continuous fuel injection. Fuel Type: Unleaded gasoline (Premium Octane recommended). Lubrication Oil Capacity Approx: Approximately 8 U.S. quarts (7.5 liters) with filter. Cooling Coolant Type: Ethylene glycol-based antifreeze/coolant mixture (e.g., 50/50). 🔧 Transmission Standard Transmission Type: 3-speed or 4-speed automatic transmission (e.g., 3HP20 or 4HP22 variants depending on exact model year and market). Optional Manual Transmission: Not typically offered on the 450SE, primarily an automatic transmission vehicle. Features Transmission Fluid Type: Mercon/Dexron III or equivalent (check specific manual for exact specification). Transmission Fluid Capacity Approx: Approximately 4-5 U.S. quarts (3.8-4.7 liters) for drain and fill. 📐 Dimensions Exterior Length: Approximately 5000-5050 mm (196.9-198.8 inches) Width: Approximately 1800-1810 mm (70.9-71.3 inches) Height: Approximately 1420-1440 mm (55.9-56.7 inches) Wheelbase: Approximately 2850-2900 mm (112.2-114.2 inches) Weights Curb Weight Approx: Approximately 1750-1850 kg (3858-4079 lbs) Gross Vehicle Weight Rating Approx: Approximately 2300-2400 kg (5070-5291 lbs) 🛡️ Safety Features Ratings Crash Test Data: No formal modern crash test ratings exist for this era, but W116 was engineered with significant safety considerations for its time. Active Features Braking System: Four-wheel disc brakes with dual-circuit hydraulic system and brake booster. Steering System: Power-assisted recirculating ball steering. Passive Features Body Construction: Reinforced safety cell, crumple zones, safety glass. Interior Safety: Collapsible steering column, padded dashboard, deep-dish steering wheel, door safety locks. Lighting: Halogen headlights (likely sealed beam or dual-headlight system), comprehensive tail...
Front suspension (independent, possibly with torsion bars or coil springs), rear suspension (independent, possibly with semi-trailing arms), shock absorbers, bushings, ball joints, control arms.
Steering:
Power steering system, steering box, tie rods, steering column, steering wheel.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, dashboard instruments, power windows, central locking (if equipped).
Climate Control:
Heating system, ventilation, air conditioning system (if equipped), refrigerant types, system operation.
Halogen headlights (likely sealed beam or dual-headlight system), comprehensive tail and signal lighting.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio or cassette player (often Blaupunkt or Becker), with limited speaker count.
Driver Assistance
ABS:
Optional Antilock Braking System (ABS) available on later models or as an option.
Cruise Control:
Available as an option on many models.
Connectivity
Phone Integration:
None from factory; aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Oil Change Interval Approx:
Every 5,000 - 10,000 miles or 6-12 months, depending on driving conditions and oil used.
Filter Replacement Interval Approx:
Oil filter with every oil change; air and fuel filters every 15,000 - 30,000 miles.
Tune Up Interval Approx:
Spark plugs, ignition system checks: every 30,000 - 60,000 miles.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-40 or 10W-30 depending on climate (refer to manual for precise OEM spec).
Brake Fluid Specification:
DOT 3 or DOT 4 (check manual for exact requirement).
Power Steering Fluid Specification:
Automatic transmission fluid (Dexron type) or specific Mercedes-Benz power steering fluid.
Known Issues
Common Wear Items:
Fuel lines (especially rubber components), vacuum hoses, idle control valve, distributor O-ring, power steering leaks, suspension bushings, exhaust manifold gaskets.
Electrical Gremlins:
Age-related degradation of wiring insulation, faulty relays, and component wear are common.
Engine Management:
K-Jetronic system can require careful tuning and periodic rebuilding of components like the warm-up regulator.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and durability dating back to the early 20th century.
Model Evolution
W116 Development:
The W116 was the first Mercedes-Benz model to officially be designated as an 'S-Class' (Sonderklasse - Special Class), setting a new benchmark for executive sedans.
W116 Innovation:
Introduced advanced features like the Bosch K-Jetronic fuel injection, optional ABS (Antilock Braking System), and improved safety structures.
Production
Production Years:
1972-1979 (450SE models within 1973-1976 as specified by manual).
Manufacturing Location:
Various Mercedes-Benz plants, primarily in Germany.
🏆 Awards & Recognition
Recognitions
Vehicle Accolades:
The W116 series was widely praised by automotive press for its build quality, safety, and engineering advancements, solidifying Mercedes-Benz's reputation as a builder of the world's finest cars.