Mercedes-benz 280E 1976-1985 Workshop Service Manual Repair
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๐ท๏ธ Basic Information Identification Make: Mercedes-Benz Model: 280E Codes Chassis Code: W123 Generation Generation Designation: First Generation W123 Generation Years: 1975-1985 ๐ Introduction Market Position Market Segment: Mid-size luxury sedan/saloon. Competitive Analysis Key Competitors: BMW 5 Series (E28), Audi 100/200, Volvo 240/700 Series, Jaguar XJ Series. Key Features Brand Reputation: Renowned for build quality, durability, safety, and engineering excellence. Model Philosophy: Emphasis on robust engineering, comfort, and a sophisticated driving experience, often referred to as 'over-engineered'. ๐ Manual Details Coverage Areas Covered Years: 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985 Page Count Estimated Page Count: Approximately 500-700 pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical (M110 inline-6), fuel injection (Bosch K-Jetronic), ignition system, cooling system, lubrication system, emission controls. Transmission Systems: 4-speed manual transmission, 4-speed automatic transmission (optional), clutch, driveshaft, differential. Chassis And Suspension: Front suspension (independent, double wishbone), rear suspension (independent, semi-trailing arm), steering system (power assisted), braking system (front discs, rear discs). Electrical And Electronics: Wiring diagrams, battery, charging system (alternator), starting system, lighting system, instrument cluster, HVAC controls, power accessories (windows, locks, antenna). Body And Interior: Body structure, exterior trim, doors, windows, seating, interior trim, HVAC system. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement. Repair Procedures: Engine overhaul, transmission overhaul, brake caliper rebuild, suspension component replacement, steering gear repair, electrical component diagnosis and replacement. Troubleshooting Guides: Diagnostic flowcharts for common driveability issues, electrical faults, and mechanical problems. Special Tools And Techniques: Identification and usage of specialized Mercedes-Benz tools required for specific repairs. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance, component-level repair, complete engine and transmission rebuilds, and detailed diagnostic procedures. ๐ Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for efficient information retrieval. Print Quality Print Readability: Designed for clear on-screen viewing and printing. High-resolution images and diagrams. Binding Type Binding Description: N/A (Digital PDF format) Paper Type Paper Description: N/A (Digital PDF format) โ๏ธ Engine Specifications Primary Engine Engine Code: M110.984 (likely for 280E) Engine Type: Inline 6-cylinder, SOHC (Single Overhead Camshaft) Displacement: 2746 cc (2.7 Liters) Performance Horsepower Gross: 185 PS (182 hp; 136 kW) @ 5800 rpm (approximate, may vary slightly by market/year) Torque Gross: 245 Nm (181 lb-ft) @ 4000 rpm (approximate) Fuel System Fuel Delivery: Bosch K-Jetronic (CIS - Continuous Injection System) mechanical fuel injection. Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Ignition System Ignition Type: Breakerless electronic ignition (Bosch) ๐ง Transmission Standard Transmission Standard Gearbox: 4-speed manual transmission Optional Transmission Optional Gearbox: 4-speed automatic transmission (Optional, often referred to as 'Hydrak' or '4G-Tronic') Features Transmission Fluid Spec: MB 236.2 (for Automatic Transmission) Clutch Type: Single dry plate, hydraulically operated (for manual transmission) Differential Type: Hypoid rear axle differential ๐ Dimensions Exterior Length: 4725 mm (186.0 in) Width: 1786 mm (70.3 in) Height: 1425 mm (56.1 in) Wheelbase: 2795 mm (110.0 in) Weights Curb Weight: Approx. 1400-1500 kg (3086-3307 lbs) Gross Vehicle Weight: Approx. 1900 kg (4189 lbs) Wheel Bolt Pattern: 5x112 mm Wheel Size: 14-inch or 15-inch wheels were common. ๐ก๏ธ Safety Features Ratings Crash Test Results: While formal crash test ratings as we know them today were less common, Mercedes-Benz vehicles of this era were designed with advanced safety features for their time, including a strong safety cage, crumple zones, and padded interior. Active Features Braking System Type: Power-assisted hydraulic disc brakes front and rear. Steering Assistance: Power steering Passive Features Seatbelts: Three-point inertia-reel seat belts (standard in front, often optional in rear). Steering Column: Collapsible steering column. Dashboard Design: Padded dashboard and steering wheel. ๐ก Technology Features Infotainment Audio System: Factory-installed AM/FM radio with cassette player was common, often with optional premium sound system. Dashboard Controls: Analog gauges for speedometer, tachometer, fuel level, engine temperature, oil pressure, and clock. HVAC controls integrated into the center console. Driver Assistance Cruise Control: Optional cruise control system available on many models. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB. Primarily mechanical and electrical systems. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first. Major Service Intervals: Significant inspections and component checks recommended at 30,000 km (20,000 miles) or 24 months. Fluid Specifications Engine Oil Spec: API SG or higher; Viscosity: SAE 15W-40 or 10W-40 depending on climate (refer to manual for specific recommendations). Coolant Spec: Mercedes-Benz approved coolant concentrate (e.g., G48) mixed with distilled water in a 50/50 ratio. Brake Fluid Spec: DOT 4 Power Steering Fluid Spec: MB 236.3 (ATF Dexron II or equivalent) Fuel Filter Replacement: Recommended every 20,000 km (12,000 miles) for K-Jetronic system....
4-speed automatic transmission (Optional, often referred to as 'Hydrak' or '4G-Tronic')
Features
Transmission Fluid Spec:
MB 236.2 (for Automatic Transmission)
Clutch Type:
Single dry plate, hydraulically operated (for manual transmission)
Differential Type:
Hypoid rear axle differential
๐ Dimensions
Exterior
Length:
4725 mm (186.0 in)
Width:
1786 mm (70.3 in)
Height:
1425 mm (56.1 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
Approx. 1400-1500 kg (3086-3307 lbs)
Gross Vehicle Weight:
Approx. 1900 kg (4189 lbs)
Wheel Bolt Pattern:
5x112 mm
Wheel Size:
14-inch or 15-inch wheels were common.
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
While formal crash test ratings as we know them today were less common, Mercedes-Benz vehicles of this era were designed with advanced safety features for their time, including a strong safety cage, crumple zones, and padded interior.
Active Features
Braking System Type:
Power-assisted hydraulic disc brakes front and rear.
Steering Assistance:
Power steering
Passive Features
Seatbelts:
Three-point inertia-reel seat belts (standard in front, often optional in rear).
Steering Column:
Collapsible steering column.
Dashboard Design:
Padded dashboard and steering wheel.
๐ก Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with cassette player was common, often with optional premium sound system.
Dashboard Controls:
Analog gauges for speedometer, tachometer, fuel level, engine temperature, oil pressure, and clock. HVAC controls integrated into the center console.
Driver Assistance
Cruise Control:
Optional cruise control system available on many models.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB. Primarily mechanical and electrical systems.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Major Service Intervals:
Significant inspections and component checks recommended at 30,000 km (20,000 miles) or 24 months.
Fluid Specifications
Engine Oil Spec:
API SG or higher; Viscosity: SAE 15W-40 or 10W-40 depending on climate (refer to manual for specific recommendations).
Coolant Spec:
Mercedes-Benz approved coolant concentrate (e.g., G48) mixed with distilled water in a 50/50 ratio.
Brake Fluid Spec:
DOT 4
Power Steering Fluid Spec:
MB 236.3 (ATF Dexron II or equivalent)
Fuel Filter Replacement:
Recommended every 20,000 km (12,000 miles) for K-Jetronic system.
Air Filter Replacement:
Recommended every 10,000-15,000 km (6,000-9,000 miles).
Known Issues
Common Wear Items:
Brake wear, suspension bushings, exhaust system, fuel injection system components (e.g., fuel distributor, injectors), vacuum hoses, idle control valve.
Susceptible to rust, particularly in wheel arches, rocker panels, and around window seals, depending on climate and maintenance.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Brand Focus:
Pioneering automotive technology, luxury, and safety.
Model Evolution
W123 Introduction:
Introduced in 1975 as the successor to the W114/W115 series.
W123 Body Styles:
Available as Sedan (Saloon), Coupe, Estate (Station Wagon), and Limousine. The 280E specifically refers to the four-door sedan.
W123 Design Philosophy:
Designed for exceptional durability, comfort, and market appeal, becoming a benchmark for automotive engineering and reliability.
Production
Production Period:
1975-1985
Total W123 Production:
Over 2.7 million units across all body styles.
Key Markets:
Europe, North America, Global.
๐ Awards & Recognition
Recognitions
Industry Acclaim:
The W123 chassis received numerous accolades for its durability and engineering, earning a reputation as one of the most reliable Mercedes-Benz models ever produced. Frequently cited as a 'modern classic'.
Ratings
Reliability Perception:
Consistently ranked among the most reliable vehicles from its era, contributing significantly to Mercedes-Benz's reputation for longevity.