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Suzuki Cervo SC 100 Complete Workshop Service Repair Manual 1977 1978 1979 1980 1981 1982

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Suzuki Model: Cervo SC 100 Codename: SC100 Generation Generation Identifier: First Generation (LC10) Model Years Covered: 1977, 1978, 1979, 1980, 1981, 1982 Codes Chassis Code: LC10 👋 Introduction Market Position Market Segment: Kei car (Japanese domestic market), subcompact car. Competitive Analysis Competitors: Primarily other Japanese domestic market Kei cars of the era, such as Daihatsu Fellow Max, Honda Life, and Mitsubishi Minica. Key Features Vehicle Attributes: Compact size, fuel efficiency, affordability, practical for urban use. Manual Value Proposition: Enables owners to perform significant cost savings on maintenance and repairs through detailed, step-by-step guidance. 📋 Manual Details Coverage Areas Manual Coverage Scope: All Models/Engines/Trim/Transmission Types Covered Page Count Estimated Page Count: Likely extensive, typical for a complete workshop manual (e.g., 500+ pages) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable Digital File (e.g., PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical (assembly, disassembly, inspection, repair), lubrication, cooling, fuel, ignition, emissions control, starting, charging. Transmission: Manual transmission (overhaul, adjustment, inspection), clutch system. Drivetrain: Front-wheel drive system (driveshafts, differential, final drive). Suspension: Front and rear suspension components, shock absorbers, springs, control arms, alignment. Steering: Steering gear, steering column, power steering (if applicable), tie rods, linkages. Brakes: Front and rear brake systems (drums/discs), master cylinder, brake lines, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, instruments, wiring diagrams, fuses, relays. Body And Chassis: Body construction, doors, windows, interior trim, exterior trim, chassis components. HVAC: Heating and ventilation systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, tune-ups. Repair: Engine repair (e.g., head gasket, piston rings), transmission repair, brake caliper/wheel cylinder overhaul, suspension component replacement, electrical component diagnosis and repair. Troubleshooting: Diagnostic procedures for common problems, fault finding charts. Specifications: Torque specifications, clearances, fluid capacities, diagnostic values. Illustrations: Step-by-step instructions with pictures/diagrams. Technical Depth Depth: Comprehensive A-Z coverage, suitable for both DIY mechanics and professional technicians. 📊 Manual Specifications File Format File Format: Digital (e.g., PDF compatible with Adobe Reader) Print Quality Print Quality: High quality, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, naturally aspirated Engine Code Typical: F5A Displacement: 543 cc (33.1 cu in) Bore X Stroke: 68.0 mm x 60.4 mm (approx.) Compression Ratio: 8.4:1 or 8.7:1 (depending on market/variant) Horsepower: Approx. 29-32 PS (26-29 kW) at 6000 rpm Torque: Approx. 4.0-4.3 kgf·m (39-42 N·m) at 3500 rpm Fuel System Fuel Delivery: Carburetor (e.g., Mikuni or Keihin single-barrel) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Engine Management Ignition System: Distributor-based ignition system, potentially breakerless in later models. 🔧 Transmission Standard Transmission Type: 4-speed manual transmission Optional Transmission Type: 3-speed automatic transmission (less common) Features Drive Layout: Front-wheel drive (FWD) 📐 Dimensions Exterior Overall Length: Approx. 3,195 mm (125.8 in) Overall Width: Approx. 1,395 mm (54.9 in) Overall Height: Approx. 1,330 mm (52.4 in) Wheelbase: Approx. 2,095 mm (82.5 in) Ground Clearance: Varies, typically around 150 mm (5.9 in) Weights Curb Weight: Approx. 600-650 kg (1323-1433 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 900-950 kg (1984-2094 lbs) Cargo Seating Capacity: 4 passengers (typically 2+2 configuration) 🛡️ Safety Features Ratings Crash Test Data: Limited public data available for this era and market segment; primarily designed to meet Japanese safety standards of the time. Active Features Braking System: Front disc brakes, rear drum brakes. Passive Features Seatbelts: Standard three-point front seatbelts, lap belts for rear passengers. Body Structure: Reinforced safety cage construction for its class. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with cassette player. Aftermarket head units common. Driver Assistance Advanced Features: None (standard for its era and class). 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or 6 months (whichever comes first). Oil Filter Replacement: At every oil change. Air Filter Cleaning/Replacement: Every 10,000 km or annually. Spark Plug Replacement: Every 20,000 km. Transmission Fluid Change: Every 40,000 km or 2 years. Fluid Specifications Engine Oil: API SF/SG grade SAE 10W-30 or 10W-40. Capacity: Approx. 3.0 Liters (3.2 US Quarts) with filter change. Transmission Oil: API GL-4 SAE 75W-90 or 80W-90 gear oil. Capacity: Approx. 1.8 Liters (1.9 US Quarts). Coolant: 50/50 mixture of ethylene glycol antifreeze and distilled water. Capacity: Approx. 3.5 Liters (3.7 US Quarts). Brake Fluid: DOT 3 or DOT 4 brake fluid. Known Issues Engine Wear: Potential for oil consumption or piston ring wear in high-mileage units. Carburetor may require periodic cleaning or adjustment. Rust Corrosion: Common issue in older vehicles, particularly in areas with road salt. Check floor pans, rocker panels, and wheel wells. Electrical Gremlins: Aging wiring harnesses, connections, and components can lead to intermittent electrical issues. Degradation of grounds is common. Suspension Bushings: Rubber...
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Suzuki Cervo SC 100 Complete Workshop Service Repair Manual 1977 1978 1979 1980 1981 1982
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Cervo SC 100
Codename:
SC100
Generation
Generation Identifier:
First Generation (LC10)
Model Years Covered:
1977, 1978, 1979, 1980, 1981, 1982
Codes
Chassis Code:
LC10
👋 Introduction
Market Position
Market Segment:
Kei car (Japanese domestic market), subcompact car.
Competitive Analysis
Competitors:
Primarily other Japanese domestic market Kei cars of the era, such as Daihatsu Fellow Max, Honda Life, and Mitsubishi Minica.
Key Features
Vehicle Attributes:
Compact size, fuel efficiency, affordability, practical for urban use.
Manual Value Proposition:
Enables owners to perform significant cost savings on maintenance and repairs through detailed, step-by-step guidance.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
All Models/Engines/Trim/Transmission Types Covered
Page Count
Estimated Page Count:
Likely extensive, typical for a complete workshop manual (e.g., 500+ pages)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Downloadable Digital File (e.g., PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (assembly, disassembly, inspection, repair), lubrication, cooling, fuel, ignition, emissions control, starting, charging.
Transmission:
Manual transmission (overhaul, adjustment, inspection), clutch system.
Drivetrain:
Front-wheel drive system (driveshafts, differential, final drive).
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, alignment.
Steering:
Steering gear, steering column, power steering (if applicable), tie rods, linkages.
Brakes:
Front and rear brake systems (drums/discs), master cylinder, brake lines, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, instruments, wiring diagrams, fuses, relays.
Body And Chassis:
Body construction, doors, windows, interior trim, exterior trim, chassis components.
HVAC:
Heating and ventilation systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, tune-ups.
Repair:
Engine repair (e.g., head gasket, piston rings), transmission repair, brake caliper/wheel cylinder overhaul, suspension component replacement, electrical component diagnosis and repair.
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts.
Specifications:
Torque specifications, clearances, fluid capacities, diagnostic values.
Illustrations:
Step-by-step instructions with pictures/diagrams.
Technical Depth
Depth:
Comprehensive A-Z coverage, suitable for both DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Format:
Digital (e.g., PDF compatible with Adobe Reader)
Print Quality
Print Quality:
High quality, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, naturally aspirated
Engine Code Typical:
F5A
Displacement:
543 cc (33.1 cu in)
Bore X Stroke:
68.0 mm x 60.4 mm (approx.)
Compression Ratio:
8.4:1 or 8.7:1 (depending on market/variant)
Horsepower:
Approx. 29-32 PS (26-29 kW) at 6000 rpm
Torque:
Approx. 4.0-4.3 kgf·m (39-42 N·m) at 3500 rpm
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni or Keihin single-barrel)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Engine Management
Ignition System:
Distributor-based ignition system, potentially breakerless in later models.
🔧 Transmission
Standard
Transmission Type:
4-speed manual transmission
Optional
Transmission Type:
3-speed automatic transmission (less common)
Features
Drive Layout:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Overall Length:
Approx. 3,195 mm (125.8 in)
Overall Width:
Approx. 1,395 mm (54.9 in)
Overall Height:
Approx. 1,330 mm (52.4 in)
Wheelbase:
Approx. 2,095 mm (82.5 in)
Ground Clearance:
Varies, typically around 150 mm (5.9 in)
Weights
Curb Weight:
Approx. 600-650 kg (1323-1433 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 900-950 kg (1984-2094 lbs)
Cargo
Seating Capacity:
4 passengers (typically 2+2 configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for this era and market segment; primarily designed to meet Japanese safety standards of the time.
Active Features
Braking System:
Front disc brakes, rear drum brakes.
Passive Features
Seatbelts:
Standard three-point front seatbelts, lap belts for rear passengers.
Body Structure:
Reinforced safety cage construction for its class.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with cassette player. Aftermarket head units common.
Driver Assistance
Advanced Features:
None (standard for its era and class).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months (whichever comes first).
Oil Filter Replacement:
At every oil change.
Air Filter Cleaning/Replacement:
Every 10,000 km or annually.
Spark Plug Replacement:
Every 20,000 km.
Transmission Fluid Change:
Every 40,000 km or 2 years.
Fluid Specifications
Engine Oil:
API SF/SG grade SAE 10W-30 or 10W-40. Capacity: Approx. 3.0 Liters (3.2 US Quarts) with filter change.
Transmission Oil:
API GL-4 SAE 75W-90 or 80W-90 gear oil. Capacity: Approx. 1.8 Liters (1.9 US Quarts).
Coolant:
50/50 mixture of ethylene glycol antifreeze and distilled water. Capacity: Approx. 3.5 Liters (3.7 US Quarts).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Wear:
Potential for oil consumption or piston ring wear in high-mileage units. Carburetor may require periodic cleaning or adjustment.
Rust Corrosion:
Common issue in older vehicles, particularly in areas with road salt. Check floor pans, rocker panels, and wheel wells.
Electrical Gremlins:
Aging wiring harnesses, connections, and components can lead to intermittent electrical issues. Degradation of grounds is common.
Suspension Bushings:
Rubber bushings in control arms and sway bars can degrade over time, leading to noise and sloppy handling.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Suzuki Motor Corporation, Japan.
Specialization:
Known for small, lightweight, and fuel-efficient vehicles, motorcycles, and marine engines.
Model Evolution
Introduction Year:
1977
Design Philosophy:
Compact, economical, and stylish personal transportation.
Production
Production Period:
1977-1982
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
No major specific awards widely documented for this model, but successful in its domestic market as an affordable microcar.
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